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DI-834
                                           DIAGNOSTICS     -   ENGINE (2UZ-FE)
                                                                                                                       DIDS6-01




    DTC                P2401         Evaporative Emission System Leak Detec-
                                     tion Pump Control Circuit Low


    DTC                P2402         Evaporative Emission System Leak Detec-
                                     tion Pump Control Circuit High

CIRCUIT DESCRIPTION
Refer to EVAP Inspection Procedure (see page DI-884).
                                                                                                      Detection   Detection
 DTCs         Monitoring Item           DTC Detection Condition                  Trouble Areas
                                                                                                       Timing      Logic
                                 One of following conditions are met:
                                 S 0.02 inch orifice low-flow
P2401    Vacuum pump stuck OFF   S 0.02 inch orifice high-low
                                                                         S Pump module                While
                                 S Vacuum pump ON stuck
                                                                         S Connector / Wire harness   ignition
                                 S Vacuum pump OFF stuck                                                          2 trips
                                                                           (Pump module - ECM)        switch
                                 S Vent valve ON (Closed) stuck
                                                                         S ECM                        OFF
P2402    Vacuum pump stuck ON     NOTE:
                                  P043E, P043F, P2401, P2402 and P2419
                                  have same DTC detection conditions.

WIRING DIAGRAM
Refer to EVAP Inspection Procedure (see page DI-884).
                                                                                                                                   DI-835
                                                  DIAGNOSTICS        -    ENGINE (2UZ-FE)

MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35_C (95_F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35_C (95_F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
Sequence         Operations                                                 Descriptions                                         Duration
    -      ECM activation          Activated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.            -
                                   Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
           Atmospheric pressure    register atmospheric pressure.
    A                                                                                                                           10 seconds
           measurement             If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
                                   cancels EVAP system monitor.
           First 0.02 inch leak    In order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
    B      pressure measure-       sure (vacuum) through 0.02 inch orifice and then ECM checks if vacuum pump and vent          60 seconds
           ment                    valve operate normally.
                                   Vent valve turned ON (closed) to shut EVAP system.
                                   Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
           EVAP system pres-
    C                              measured.                                                                                    15 minutes*
           sure measurement
                                   Write down the measured value as it will be used in the leak check.
                                   If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
                                   Purge VSV opened and then EVAP system pressure measured by ECM.
    D      Purge VSV monitor                                                                                                    10 seconds
                                   Large increase indicates normal.
           Second 0.02 inch leak   Leak check is performed after second 0.02 inch leak pressure standard is measured.
    E      pressure measure-       If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM       60 seconds
           ment                    determines that EVAP system leaking.
    F      Final check             Atmospheric pressure measured and then monitoring result recorded by ECM.                         -

* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.
DI-836
                                                DIAGNOSTICS        -   ENGINE (2UZ-FE)




  Operation A: Atmospheric Pressure Measurement                        Operation B: 0.02 Inch Leak Pressure Measurement

                            Canister
                                           Fuel Tank


                                   Vent Valve: OFF (vent)                                  OFF            OFF (vent)

 Purge VSV: OFF
 0.02 Inch Orifice
 Pressure Sensor
                                                 Air Filter                                   ON

 Vacuum Pump: OFF        Pump Module
               Operation C: EVAP Leak Check                                        Operation D: Purge VSV monitor



                      OFF          ON (closed)                                             ON             ON (closed)

                                                                   Atmospheric
                                                                   Pressure
                                                                   Negative
                                                                   Pressure
                      ON                                                                      ON



                                                                                                                             A23480



In sequence B and E, to determine the leak criterion, the vacuum pump creates negative pressure in the
canister pump module through the 0.02 inch orifice. If the pressure is out of specified range or is not satu-
rated, the ECM illuminates the MIL and sets DTCs P043E, P043F, P2401, P2402 and P2419 (2-trip detec-
tion logic).
  EVAP Pressure during EVAP Monitor

     Purge VSV                           OFF                                                       OFF          ON: Open
                                                                                                                OFF: Closed
     Vent Valve                          OFF                                                       OFF          ON: Closed
                                                                                                                OFF: Vent
  Vacuum Pump                            ON                                                        ON



                                                                                                                 Malfunction
                                                              Malfunction
 EVAP Pressure
      -1 kPa                                                   OK                                                OK

     Specified                                                  Malfunction                                      Malfunction
     Range

    -4.85 kPa

     Sequence              A              B                            C                  D        E
                        10                60                                             10        60
           Time         sec.             sec.
                                                               Within 15 minutes
                                                                                                   sec.
                                                                                         sec.
                                                                                                                             A23903
                                                                                                                                       DI-837
                                                      DIAGNOSTICS          -   ENGINE (2UZ-FE)

MONITOR STRATEGY
                                                                   P2401                             Vacuum pump stuck OFF
              Related DTCs
              R l t d DTC
                                                                   P2402                             Vacuum pump stuck ON
      Required sensors/components            Purge VSV and pump module
          Frequency of operation             Once per driving cycles
                    Duration                 Within 2 minutes (varies with amount of fuel in tank)
                  MIL operation              2 driving cycles
          Sequence of operation              None


TYPICAL ENABLING CONDITIONS
                                                                                           Specification
                      Item
                      It
                                                                 Minimum                                              Maximum
The monitor will run whenever these
                                                                                         See page DI-437
DTCs are not present

Atmospheric pressure                                                             70 to 110 kPa (525 to 825 mmHg)
Battery voltage                                                    10.5 V                                                 -
Vehicle speed                                                          -                                           2.5 mph (4 km/h)
Ignition switch                                                                                OFF
Time after key off                                                                      5 or 7 or 9.5 hours
EVAP pressure sensor malfunction
                                                                                           Not detected
(P0450, P0452, P0453)

EVAP canister purge valve                                                            Not operated by scan tool
EVAP canister vent valve                                                             Not operated by scan tool
EVAP leak detection pump                                                             Not operated by scan tool
Both of the following conditions 1 and 2
                                                                                                -
set before key off

1. Duration that vehicle has been driven                           5 min.                                                 -
2. EVAP purge operation                                                                     Performed
ECT                                                                                  4.4 to 35



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