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                                                                                            DI-459
                             DIAGNOSTICS   -   ENGINE (2UZ-FE)
                                                                                              DIDR2-01


                                   DIAGNOSIS SYSTEM
                                   1.     Description
                                   S      When troubleshooting On-Board Diagnostic (OBD ll) ve-
                                          hicles, the vehicle must be connected to the hand-held
                                          tester. Various data output from the vehicle's ECM can
                                          then be read.
                                    S     OBD ll regulations require that the vehicle's on-board
                                          computer illuminates the Malfunction Indicator Light (MIL)
                          FI0534
                                          on the instrument panel when the computer detects a
                                          malfunction in: 1) the emission control system/compo-
                                          nents, or 2) the powertrain control components (which af-
                                          fect vehicle emissions), or 3) the computer. In addition,
                                          the applicable Diagnostic Trouble Codes (DTCs) pre-
                                          scribed by SAE J2012 are recorded in the ECM memory
                                          (See page DI-477).
                                   If the malfunction does not reoccur in 3 consecutive trips, the
                                   MIL goes off automatically but the DTCs remain recorded in the
                                   ECM memory.
       Hand-Held Tester            To check the DTC, connect the hand-held tester or OBD II scan
                                   tool to the Data Link Connector 3 (DLC3) of the vehicle. The
                                   hand-held tester or OBD II scan tool also enables you to erase
                                   the DTC and check the freeze frame data and various forms of
                                   engine data (See the instruction manual for the hand-held tes-
                                   ter). The DTC includes SAE controlled codes and manufacturer
                                   controlled codes. SAE controlled codes must be set according
                                   to the SAE, while manufacturer controlled codes can be set by
DLC3                      D13872   a manufacturer with certain restrictions (See the DTC chart on
                                   page DI-477).


                                   2.     NORMAL MODE AND CHECK MODE
                                   The diagnosis system operates in "normal mode" during normal
                                   vehicle use. In "normal mode", 2 trip detection logic* is used to
                                   ensure accurate detection of malfunctions. A "check mode" is
                                   also available to technicians as an option. In "check mode", 1
                                   trip detection logic is used for simulating malfunction symptoms
                                   and increasing the system's ability to detect malfunctions, in-
                                   cluding intermittent malfunctions (See page DI-430).
                                   3.     2-TRIP DETECTION LOGIC
                                   When a malfunction is first detected, the malfunction is tempo-
                                   rarily stored in the ECM memory. This is known as 1st trip detec-
                                   tion. If the ignition switch is turned OFF and then ON again, and
                                   the same malfunction is detected again, the MIL will illuminate.
                                   This is known as 2nd trip detection.
DI-460
                                                   DIAGNOSTICS        -   ENGINE (2UZ-FE)

                                                             S      Freeze frame data:
                                                                    The freeze frame data records the engine conditions (fuel
                                                                    system, calculated load, engine coolant temperature, fuel
                                                                    trim, engine speed, vehicle speed, etc.) when a malfunc-
                                                                    tion is detected. When troubleshooting, freeze frame data
                                                                    can help determine if the vehicle was running or stopped,
                                                                    if the engine was warmed up or not, if the air-fuel ratio
                                                                    was lean or rich, as well as other data from the time when
                                                                    a malfunction occurred.
                                                             Priorities for troubleshooting:
                                                             When multiple DTCs occur, find out the order in which the DTCs
                                                             should be inspected by checking the component's DTC chart.
                                                             If no instructions are written in the DTC chart, check DTCs in the
                                                             following order of priority:
                                                             (a) DTCs other than fuel trim malfunction DTCs (P0171,
                                                                    P0172, P0174 and P0175) and misfire DTCs (P0300 to
                                                                    P0308).
                                                             (b) Fuel trim malfunction DTCs (P0171, P0172, P0174 and
                                                                    P0175).
                                                             (c) Misfire DTCs (P0300 to P0308).
                                                             4.     CHECK DLC3
                                                                    The vehicle's ECM uses the ISO 9141-2 for communica-
                                                                    tion protocol. The terminal arrangement of the DLC3 com-
               1 2 3 4 5 6 7 8                                      plies with SAE J1962 and matches the ISO 9141-2 for-
               9 10 11 12 13 14 15 16                               mat.


                      DLC3

                                               A04550




             Symbol                       Terminal Description                    Condition              Specified Condition
         SIL (7) - SG (5)                     Bus "+" line                    During transmission         Pulse generation
     CG (4) - Body ground                   Chassis ground                          Always                   Below 1 
     SG (5) - Body ground                    Signal ground                          Always                   Below 1 
    BAT (16) - Body ground                  Battery positive                        Always                   11 to 14 V
    CANH (6) - CANL (14)                HIGH-level CAN bus line               Ignition switch OFF            54 to 69 
  CANH (6) - Battery positive           HIGH-level CAN bus line               Ignition switch OFF          1 M or higher
      CANH (6) - CG (4)                 HIGH-level CAN bus line               Ignition switch OFF          1 k or higher
  CANL (14) - Battery positive          LOW-level CAN bus line                Ignition switch OFF          1 M or higher
      CANL (6) - CG (4)                 LOW-level CAN bus line                Ignition switch OFF          1 k or higher
                                                             HINT:
                                                             Connect the cable of the hand-held tester to the DLC3, turn the
                                                             ignition switch ON and attempt to use the hand-held tester. If
                                                             the screen displays UNABLE TO CONNECT TO VEHICLE, a
                                                             problem exists in the vehicle side or the tester side.
                                                              S     If the communication is normal when the tool is connected
                                                                    to another vehicle, inspect the DLC3 on the original ve-
                                                                    hicle.
                                                               DI-461
DIAGNOSTICS   -   ENGINE (2UZ-FE)

     S     If the communication is still impossible when the tool is
           connected to another vehicle, the problem is probably in
           the tool itself, so consult the Service Department listed in
           the tool's instruction manual.
    5.     INSPECT BATTERY VOLTAGE
           Battery Voltage: 11 to 14 V
    If voltage is below 11 V, recharge the battery before proceeding.
    6.     CHECK MIL
    (a) The MIL comes on when the ignition switch is turned ON
           and the engine is not running.
    HINT:
    If the MIL is not illuminated, troubleshoot the MIL circuit (See
    page DI-940).
    (b) When the engine is started, the MIL should not illuminate.
           If the lamp remains on, the diagnosis system has de-
           tected a malfunction or abnormality in the system.
    7.     ALL READINESS
    For this vehicle, using the hand-held tester allows readiness
    codes corresponding to all DTCs to be read. When diagnosis
    (normal or malfunctioning) has been complete, readiness
    codes are set. Enter the following menus: ENHANCED OBD II
    / MONITOR STATUS on the hand-held tester.



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