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EM-44
ENGINE MECHANICAL (1GR-FE) - TIMING CHAIN
EM1XN-01
INSTALLATION
90 _
1. SET CRANKSHAFT POSITION
Using the crankshaft pulley set bolt, turn the crankshaft, and set
the crankshaft set key into the left horizontal position.
NOTICE:
Set Key Having the crankshaft at the wrong angle can cause the
piston head and valve head to come into contact with each
Turn other when you install the camshaft, causing damage. So
A22895
always set the crankshaft at the correct angle.
2. INSTALL CHAIN TENSIONER NO.2
(a) While pushing in the tensioner, insert a pin of 1.0 mm
(0.039 in.) into the hole to fix it.
Push
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(b) Install the chain tensioner No. 2 with the bolt.
Torque: 19 Nm (194 kgfcm, 14 ftlbf)
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Mark Links 3. INSTALL NO.2 TIMING CHAIN
(a) Align the mark links (yellow) with the timing marks (1-dot
mark) of the camshaft timing gear assembly and cam-
shaft timing sprocket as shown in the illustration.
Timing Marks
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Timing Marks (b) Align the timing marks on the camshaft timing gear as-
sembly and camshaft timing sprocket with the timing
marks on the bearing caps, and install the camshaft tim-
ing gears with the chain to the RH camshafts.
(c) Temporarily install the 2 camshaft timing gear bolts.
NOTICE:
Do not push camshaft timing gear assembly to the cam-
shaft forcibly when installing it.
Timing Marks
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EM-45
ENGINE MECHANICAL (1GR-FE) - TIMING CHAIN
(d) Hold the hexagonal portion of the camshaft with a
wrench, and tighten the 2 bolts.
Torque: 100 Nm (1,020 kgfcm, 74 ftlbf)
(e) Remove the pin from the chain tensioner No. 2.
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4. INSTALL CHAIN VIBRATION DAMPER NO.1
(a) Install the chain vibration damper No. 1 with the 2 bolts.
Torque: 19 Nm (194 kgfcm, 14 ftlbf)
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5. INSTALL CRANKSHAFT TIMING SPROCKET
Inward
(a) Align the timing gear set key with the key groove of the
timing sprocket.
(b) Install the timing gear onto the crankshaft with the sprock-
et side facing inward.
6. INSTALL CHAIN TENSIONER SLIPPER
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7. INSTALL CHAIN TENSIONER NO.1
(a) While turning the stopper plate of the tensioner clockwise,
push in the plunger of the tensioner as shown in the il-
lustration.
(b) While turning the stopper plate of the tensioner counter-
clockwise, insert a bar of 3.5 mm (0.138 in.) into the
holes in the stopper plate and tensioner to fix the stopper
Stopper Plate plate.
Stopper Plate Push (c) Install the chain tensioner with the 2 bolts.
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Torque: 10 Nm (102 kgfcm, 7 ft◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo