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EM-126
ENGINE MECHANICAL (1GR-FE) - CYLINDER BLOCK
EM1Y1-01
REPLACEMENT
1. REPLACE CONNECTING ROD SMALL END BUSH
SST
Using SST and a press, press out the bushing.
SST 09222-30010
EM6363
2. INSTALL CONNECTING ROD SMALL END BUSH
(a) Align the oil holes of a new bushing and the connecting
rod.
A23043
(b) Using SST and a press, press in the bushing.
SST 09222-30010
SST
EM6363
(c) Using a pin hole grinder, hone the bushing to obtain the
standard specified clearance between the bushing and
piston pin.
Standard oil clearance:
0.005 to 0.011 mm (0.0002 to 0.0004 in.)
HINT:
Check that the piston pin fits at a normal room temperature.
Coat the piston pin with engine oil, and push it into the connect-
EM6535 ing rod with a thumb.
P20668
EM-127
ENGINE MECHANICAL (1GR-FE) - CYLINDER BLOCK
3. REPLACE ENGINE REAR OIL SEAL
HINT:
There are 2 methods ((a) and (b)) to replace the oil seal.
(a) If the rear oil seal retainer is removed from the cylinder
block:
(1) Using a screwdriver and hammer, tap out the oil
seal.
A22982
(2) Using SST and a hammer, tap in a new oil seal until
its surface is flush with the rear oil seal retainer
edge.
SST 09223-78010
(3) Apply MP grease to the oil seal lip.
SST
A23003
(b) If the rear oil seal retainer is installed to the cylinder block:
(1) Using a knife, cut off the oil seal lip.
(2) Using a screwdriver, pry out the oil seal.
Cut Position NOTICE:
Be careful not to damage the crankshaft. Tape the screw-
driver tip.
A23080
(3) Using SST and a hammer, tap in the oil seal until its
surface is flush with the rear oil seal retainer edge.
SST 09223-78010
(4) Apply MP grease to a new oil seal lip.
SST
A23081
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