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EM-68
         ENGINE MECHANICAL (1GR-FE)   -   CYLINDER HEAD
                                                                                      EM1XQ-01


                             DISASSEMBLY
                             1.    REMOVE VALVE LIFTER
                             HINT:
                             Arrange the valve lifter in the correct order.




                    A22924



                             2.    REMOVE VALVE
        SST                  HINT:
                             Arrange the valves, inner compression springs, valve spring re-
                             tainers and valve spring retainer locks in the correct order.
                             (a) Place the cylinder head on a wooden block.
                             (b) Using SST, compress the inner compression spring and
                                   remove the 2 valve spring retainer locks.
                                   SST 09202-70020 (09202-00010)
          Wooden Block
                    A22925   (c) Remove the valve, inner compression spring, valve
                                   spring and valve spring retainer.
                             3.    REMOVE VALVE SPRING SEAL
                             Using compressed air and a magnetic finger, remove the valve
                             spring seat by blowing air.




                    A22926



                             4.   REMOVE VALVE STEM OIL SEAL
                             Using needle-nose pliers, remove the valve stem oil seal.




                    A22927



                             5.    CLEAN CYLENDER HEAD
                             (a)   Using a gasket scraper, remove all the gasket material
                                   from the cylinder block contact surface.
                             NOTICE:
                             Be careful not to scratch the cylinder block contact sur-
                             face.



                    A22928
                                                                             EM-69
ENGINE MECHANICAL (1GR-FE)   -   CYLINDER HEAD

                    (b)  Using a wire brush, remove all the carbon from the com-
                         bustion chambers.
                    NOTICE:
                    Be careful not to scratch the combustion chambers.




           A22929



                    (c)   Using a valve guide bushing brush and solvent, clean all
                          the valve guide bushes.




           A22930



                    (d)   Using a soft brush and solvent, thoroughly clean the cylin-
                          der head.




           A22931



                    6.    CLEAN VALVE
                    (a)   Using a gasket scraper, chip off any carbon from the valve
                          head.
                    (b)   Using a wire brush, thoroughly clean the valve.




           EM0580

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