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EM-80
ENGINE MECHANICAL (1GR-FE) - CYLINDER HEAD
EM1XS-01
REPLACEMENT
1. REPLACE VALVE GUIDE BUSH
(a) Gradually heat the cylinder head to between 80 and
100_C (176 to 212_F).
A22937
(b) Place the cylinder head on a wooden block.
SST (c) Using SST, tap out the valve guide bush.
SST 09201-10000, 09201-01055, 09950-70010
(09951-07100)
Wooden Block
A22938
(d) Using a caliper gauge, measure the bush bore diameter
of the cylinder head.
Bush bore diameter:
Diameter 10.295 to 10.315 mm (0.4053 to 0.4061 in.)
If the bush bore diameter of the cylinder head is greater than
10.315 mm (0.4061 in.), machine the bush bore to dimensions
of 10.345 to 10.365 mm (0.4073 to 0.4081 in.).
Valve guide bush diameter
A22939 STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)
(e) Gradually heat the cylinder head to between 80 and
100_C (176 to 212_F).
A22937
EM-81
ENGINE MECHANICAL (1GR-FE) - CYLINDER HEAD
(f) Place the cylinder head on a wooden block.
SST
Protrusion (g) Using SST, tap in a new valve guide bush to the specified
Height protrusion height.
SST 09201-10000, 09201-01055, 09950-70010
(09951-07100)
Protrusion height: 9.3 to 9.7 mm (0.366 to 0.382 in.)
Wooden Block
A22940
(h) Using a sharp 5.5 mm reamer, ream the valve guide bush
to obtain the standard specified clearance between the
valve guide bush and valve stem.
Standard oil clearance:
Intake 0.025 to 0.060 mm (0.0010 to 0.0024 in.)
Exhaust 0.030 to 0.065 mm (0.0012 to 0.0026 in.)
A22941
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