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>> Download remo documenatation <<Text preview - extract from the document EM-105
ENGINE MECHANICAL (1GR-FE) - ENGINE UNIT
EM1XW-01
REMOVAL
1. PREVENT GASOLINE FROM SPILLING OUT
(See page SF-1)
2. REMOVE ENGINE HOOD
3. REMOVE ENGINE V-BANK COVER
4. REMOVE ENGINE UNDER COVER
5. REMOVE AUTOMATIC TRANSMISSION
(See page AT-27)
6. REMOVE MANUAL TRANSMISSION
(See page MT-4)
7. REMOVE FRONT EXHAUST PIPES
(See page EM-139)
8. REMOVE RADIATOR ASSEMBLY (See page CO-17)
9. REMOVE BATTERY
10. REMOVE AIR CLEANER ASSEMBLY
(a) Disconnect the air cleaner hose No.2 from the air cleaner
case.
(b) Disconnect the MAF meter connector.
(c) Disconnect the PCV hose from the air cleaner case.
(d) Disconnect the 2 wire clamps from the air cleaner case.
(e) Disconnect the air cleaner case from the air cleaner hose
No.1.
A23387 (f) Remove the 2 bolts and air cleaner assembly.
11. REMOVE DRIVE BELT, FAN, FLUID COUPLING AND
FAN PULLEY
(a) Loosen the 4 nuts holding the fluid coupling to the fan
bracket.
(b) Remove the drive belt. (See page CH-7)
(c) Remove the 4 nuts, fan, fluid coupling assembly and fan
pulley.
12. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the glove compartment door.
(b) Remove the lower No.2 finish panel.
(c) Remove the heater to register duct.
(d) Remove the 3 screws, and disconnect the ECM from the
body bracket.
(e) Disconnect the 3 wire harness connectors from the ECM.
EM-106
ENGINE MECHANICAL (1GR-FE) - ENGINE UNIT
(f) Disconnect the engine wire from the engine wire bracket
and remove the 2 nuts, bolt and bracket.
(g) Pull out the engine wire from the cowl panel.
13. DISCONNECT HOSES, WIRES, CONNECTORS,
CLAMPS, GROMMET AND CABLES
Disconnect
(a) Disconnect the generator connector.
(b) Disconnect the 2 heater hoses.
(c) Disconnect the ground strap from the cowl panel.
B07536 (d) Disconnect the fuel inlet hose and clamps.
(e) Disconnect the fuel return hose and clamp.
(f) Disconnect the air inlet hose from the charcoal canister.
(g) Disconnect the EVAP hose from the charcoal canister.
14. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Disconnect the A/C compressor connector.
(b) Remove the 3 bolts, and disconnect the A/C compressor
from the engine.
HINT:
Suspend the A/C compressor securely.
A23389
15. DISCONNECT PS PUMP FROM ENGINE
Remove the 3 bolts, and disconnect the PS pump from the en-
gine.
HINT:
Suspend the PS pump securely.
A23390
16. REMOVE ENGINE ASSEMBLY FROM VEHICLE
(a) Install the 2 engine hangers with the 4 bolts as shown in
the illustration.
Part No. :
Engine hanger No. 1 12281-31060
Engine hanger No. 2 12282-31040
Bolt 90119-08177
Torque: 33 N
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