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reas


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EM-58
                                 ENGINE MECHANICAL (2UZ-FE)     -   CYLINDER HEAD
                                                                                                                      EM0L4-10


                                                     REASSEMBLY
                                                     HINT:
                                                     S       Thoroughly clean all parts to be assembled.
                                                     S       Before installing the parts, apply fresh engine oil to all slid-
                                                             ing and rotating surfaces.
                                                     S       Replace all gaskets and oil seals with new ones.




                                                     1.     INSTALL SPARK PLUG TUBES
                 Adhesive
                                                     HINT:
                                                     When using a new cylinder head, spark plug tubes must be
                                                     installed.
                                                     (a) Apply adhesive to the end of the spark plug tube.
                                                            Adhesive:
                                                            Part No. 08833-00070, THREE BOND 1324
                                                            or equivalent
              15 mm (0.59 in.)
                                            P08885



                                                     (b)  Using a wooden block and hammer, tap in a new spark
                                                          tube until there is 40.9 - 42.1 mm (1.610 - 1.658 in.) pro-
                                                          truding from the camshaft bearing cap installation surface
                                      Protrusion          of the cylinder head.
                                                     NOTICE:
                                                     Avoid tapping a new spark plug tube too far for measuring
                                                     the amount of the protrusion while tapping.

                                            A03212



                                                     2.      INSTALL VALVES
        SST                                          (a)     Using SST, push in a new oil seal.
                                                             SST 09201-41020




                                            A05710



                                                     (b)     Install the valve (1), spring seat (2), valve spring (3) and
        (4)
                                                             spring retainer (4).
       (3)
  (2)

 (1)



                                            A05711
                                                                                  EM-59
      ENGINE MECHANICAL (2UZ-FE)   -   CYLINDER HEAD

                          (c)   Using SST, compress the valve spring and place the 2
                                keepers around the valve stem.
                                SST 09202-70020 (09202-00010)




SST
                 A05712



                          (d)  Using a plastic-faced hammer and the valve stem (not in
                               use) tip wound with vinyl tape, lightly tap the valve stem
                               tip to assure proper fit.
                          NOTICE:
                          Be careful not to damage the valve stem tip.
                          3.   INSTALL SHIMS AND VALVE LIFTERS
          Vinyl Tape      (a) Install the shim and valve lifter.
                          (b) Check that the valve lifter rotates smoothly by hand.
                 A07306



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