Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra in repins geninf
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IN-4
INTRODUCTION - REPAIR INSTRUCTIONS
REPAIR INSTRUCTIONS IN0CO-32
GENERAL INFORMATION
BASIC REPAIR HINT
(a) Prevent damage and maintain vehicle cleanliness by pro-
tective covering on the fender, seat and floor.
(b) During disassembly, line up parts in the order they were
removed to facilitate reassembly.
(c) Installation and removal of battery terminal:
NOTICE:
When connecting the negative (-) terminal make sure that
the steering wheel is centered.
(1) Before performing electrical work, disconnect the
negative (-) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in-
spection or repair, first disconnect the negative (-)
FI1066 terminal cable.
(3) To prevent damage to the battery terminal when dis-
connecting the terminal cable, loosen the cable nut
and raise the cable straight up. Do not twist or pry
the cable off.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth-
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut, and tighten the nut after installa-
tion. Do not use a hammer to tap the cable ends
onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
(d) Check hose and wiring connectors to make sure that they
are connected securely and correctly.
(e) Non-reusable parts:
(1) Always replace cotter pins, gaskets, O-rings, oil
seals, etc. with new ones.
(2) Non-reusable parts are indicated in component il-
lustrations by the "z" symbols.
(f) Precoated parts
Precoated parts are bolts, nuts, etc. that are coated with
a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
Seal Lock Adhesive adhesive and dry with compressed air. Then apply
Z11554 new seal lock adhesive to the bolt, nut or threads.
IN-5
INTRODUCTION - REPAIR INSTRUCTIONS
(3) Precoated parts are indicated in component illustra-
tions by the "L" symbols.
(g) When necessary, use a sealer on gaskets to prevent
leaks.
(h) Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
(i) Use of special service tools (SST) and special service ma-
terials (SSM) may be required, depending on the nature
of the repair. Be sure to use SST and SSM where speci-
fied and follow the proper work procedure. A list of SST
and SSM can be found in the Preparation section in this
manual.
Medium Current Fuse and High Current Fuse (j) When replacing fuses, be sure the new fuse has the cor-
Equal Amperage Rating rect amperage rating. DO NOT exceed the rating or use
one with a lower rating.
BE1367
Illustration Symbol Part Name Abbreviation
FUSE FUSE
MEDIUM CURRENT FUSE M-FUSE
HIGH CURRENT FUSE H-FUSE
FUSIBLE LINK FL
CIRCUIT BREAKER CB
V00076
IN-6
INTRODUCTION - REPAIR INSTRUCTIONS
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (see page IN-8).
S Release the parking brake on a level surface and
shift to the N position.
S When jacking up the front wheels of the vehicle, first
place chocks behind the rear wheels.
S When jacking up the rear wheels of the vehicle,
place chocks in front of the front wheels.
S When jacking up only the front or rear wheels, set
rigid racks and place chocks on front and behind the
wheels in contact with the ground.
S After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack alone, even for
a job that can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (Static electricity transmitted
through human touch may destroy the IC.)
(2) To disconnect vacuum hoses, pull off the end of the
WRONG CORRECT hose, not the middle.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
IN0253 tronic components, air filter and emission-related
components from water.
(6) Never use an impact wrench to remove or install
WRONG CORRECT temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
IN0252 stretched, it may leak air.
IN-7
INTRODUCTION - REPAIR INSTRUCTIONS
Example (m) Installation and removal of vacuum hose:
(1) When disconnecting vacuum hoses, use tags to
identify where they should be reconnected to.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Unless otherwise stated, all resistance should be mea-
sured at an ambient temperature of 20◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo