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                                                                                                             LU-15
                                    LUBRICATION (2UZ-FE)   -   OIL PUMP
                                                                                                              LU0GY-07


                                                  INSTALLATION
                                                  1.    INSTALL OIL PUMP
                            A
                                                  (a)   Remove any old packing (FIPG) material and be careful
                                                        not to drop any oil on the contact surfaces of the oil pump
                                                        and cylinder block.
                                                         S    Using a razor blade and gasket scraper, remove all
                                        B
                                                              the old packing (FIPG) material from the gasket sur-
                                                              faces and sealing groove.
                                                         S    Thoroughly clean all components to remove all the
                                                              loose material.
                                                         S    Using a non-residue solvent, clean both sealing
        A
                                                              surfaces.
                          Seal Width              (b) Apply seal packing to the oil pump as shown in the illustra-
                          2 - 3 mm                      tion.
        B                                               Seal packing: Part No. 08826-00080 or equivalent
                                                  NOTICE:
                                                  Avoid applying an excessive amount to the surface. Be par-
                                                  ticularly careful near oil passage.
                                         B13060
                                                         S    Install a nozzle that has been cut to a 2 - 3 mm (0.08
                                                              - 0.12 in.) opening.
                                                         S    Parts must be assembled within 3 minutes of ap-
                                                              plication. Otherwise the material must be removed
                                                              and reapplied.
                                                         S    Immediately remove nozzle from the tube and rein-
                                                              stall cap.




                                                  (c)   Install a new O-ring to the cylinder block.
New O-Ring
                                                  (d)   Engage the spline teeth of the oil pump drive gear with the
                                                        large teeth of the crankshaft, and slide the oil pump on the
                                                        crankshaft.



                 Engage

                                         P21388




                    A                             (e)   Install the oil pump with the 8 bolts. Uniformly tighten the
             A
        A                                               bolts in several passes.
                                                        Torque:
                                                        30.5 N



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