Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra mtra60 mta disa

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disa

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MT-12
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY
MT0HS-01

DISASSEMBLY
1. REMOVE BACK-UP LAMP SWITCH
Using SST, remove the back-up lamp switch.
SST SST 09817-16011

D13915

2. REMOVE SPEEDOMETER DRIVEN GEAR
(a) Remove the bolt and speedometer sensor.

D14065

O-ring (b) Remove the clip from the speedometer sensor.
Clip (c) Remove the driven gear from the speedometer sensor.
(d) Remove the O-ring from the speedometer sensor.
(e) Check the teeth of the speedometer driven gear.
If the driven gear is damaged, replace it.
3. REMOVE EXTENSION HOUSING DEFLECTOR
Using a plastic hammer, remove the deflector.
Speedometer 4. REMOVE DRAIN PLUG
Driven Gear
D14066 5. REMOVE FILLER PLUG

6. REMOVE PLUG
Remove the plug from the front case.

D13916

7. REMOVE RELEASE FORK SUPPORT

D13917
MT-13
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

8. REMOVE CONTROL RETAINER
(a) Remove the 4 bolts from the control retainer.

D14019

(b) Using a plastic hammer, remove the control retainer.

D14020

9. REMOVE EXTENSION HOUSING
(a) Remove the bolt from the shift lever housing.

D14021

(b) Remove the 8 bolts and clamp.

Clamp

D13918

(c) Using a plastic hammer, carefully tap out the extension
Rib Portion
housing.
HINT:
Place the brass bar against the rib portion of the case.
(d) Remove the shift lever housing.

Rib Portion
D14022
MT-14
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

10. REMOVE SPEEDOMETER DRIVE GEAR
(a) Using a snap ring expander, remove the snap ring.

D14023

(b) Remove the speedometer drive gear, ball and oil receiver
pipe.

D14024

11. REMOVE OUTPUT SHAFT ADJUST NUT
(a) Using a chisel and hammer, unstake the nut.

D14069

(b) Shift to fifth gear, and then hold the input shaft with SST.
SST 09556-16030
(c) Using a belt and wooden block, fasten the transmission
SST
to the work bench.

D13919

(d) Using SST, remove the nut from the output shaft.
SST 09922-10010
(e) Remove the belt and wooden block from the transmis-
sion.

D14026
MT-15
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

(f) Remove the taper roller bearing No.2 and spacer.

D14027

12. REMOVE REAR CASE
(a) Remove the plug, spring and lock ball pin.

D14028

(b) Remove the 10 bolts and 3 clamps.

Clamp Clamp D14029

(c) Using a plastic hammer, carefully tap out the rear case.
HINT:
Place the brass bar against the rib portion of the case.

Rib Portion
D14030

13. REMOVE TRANSMISSION OIL SEPARATOR
Remove the 2 bolts and transmission oil separator.

D13920
MT-16
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

14. REMOVE REVERSE IDLER GEAR SHAFT BOLT
Remove the reverse idler gear shaft bolt and gasket.

D13937

15. REMOVE MIDDLE CASE
(a) Remove the oil receiver pipe from the middle case.

D13936

(b) Remove the 11 bolts from the middle case.

D14031

(c) Using a plastic hammer, carefully tap out the middle case.
Rib Portion HINT:
Place the brass bar against the rib portion of the case.

D14032

16. REMOVE SHIFT & SELECT LEVER SHAFT

D13921
MT-17
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

17. INSPECT REVERSE IDLER GEAR THRUST CLEAR-
ANCE
Using a feeler gauge, measure the thrust clearance.
Standard clearance:
0.10 to 0.55 mm (0.0039 to 0.0217 in.)
Maximum clearance:
0.55 to (0.0217 in.)

D14067

18. REMOVE REVERSE IDLER GEAR
Remove the reverse idle gear shaft, needle roller bearing and
reverse idler gear.

D13922

19. INSPECT REVERSE IDLER GEAR RADIAL CLEAR-
ANCE
Using a dial indicator, measure the radial clearance.
Standard clearance:
0.015 to 0.050 mm (0.0006 to 0.0020 in.)
Maximum clearance:
0.050 mm (0.0020 in.)
If the clearance exceeds the maximum, replace the needle roll-
D14068 er bearing.

20. REMOVE OUTPUT SHAFT, INPUT SHAFT, COUNTER
GEAR SHAFT AND CONTROL SUB ASSEMBLY
(a) Remove the 4 bolts from the control sub assembly.

D13923

(b) Securely bind the output shaft, input shaft, counter gear
shaft and control sub assembly together with a belt, etc.

D13924
MT-18
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

D13925

(d) While tapping on the front case with a plastic hammer, re-
move the output shaft, input shaft, counter gear shaft and
control sub assembly as a unit.
NOTICE:
Do not strike the front case with excessive force. If the out-
put shaft, input shaft, counter gear shaft and control sub
assembly are subjected to a strong impact, the balls or
springs may fly out of the clutch hubs.
D13926 (e) Separate the output shaft, input shaft, counter gear shaft
and control sub assembly.
21. DISASSEMBLE EXTENSION HOUSING
(a) Using SST, remove the oil separator.
SST 09308-55010, 09520-00031

SST

D14033

(b) Remove the oil receiver pipe.

D14034

SST

D14035
MT-19
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

22. DISASSEMBLE REAR CASE
(a) Remove the transmission oil separator seal from the rear
case.
(b) Remove the oil receiver pipe from the rear case.

D14036

D14037

(d) Using SST, remove the counter gear rear bearing.
SST 09308-55010, 09520-00031

SST

D14038

(e) Using SST, remove the 2 bearing outer races.
SST 09308-55010, 09520-00031

SST
SST

D14039

23. DISASSEMBLE FRONT CASE
(a) Using snap ring pliers, remove the 2 snap rings.

D13927
MT-20
MANUAL TRANSMISSION (RA60) - MANUAL TRANSMISSION ASSEMBLY

(b) Using a screwdriver, remove the oil seal.
HINT:
Tape the screwdriver tip before use.

D13929

D13928

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