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disa


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                                                                                                                  MT-49
                        MANUAL TRANSMISSION (RA60)      -    COUNTER GEAR
                                                                                                                  MT0I3-01



      1st
                                             DISASSEMBLY
                                             1.   INSPECT EACH GEAR THRUST CLEARANCE
                                             Using a dial indicator, measure the clearance between the gear
                                             and the shaft.
                                                  Standard gear thrust clearance:
                                                      Gear                      Thrust Clearance mm (in.)
                                                   1st and 2nd                0.10 to 0.43 (0.0039 to 0.0169)
 Reverse    2nd                                     Reverse                   0.12 to 0.37 (0.0047 to 0.0146)
                                    D13977



                                             2.   INSPECT EACH GEAR RADIAL CLEARANCE
      1st                                    Using a dial indicator, measure the clearance between the gear
                                             and the shaft with the needle roller bearing installed.
                                                  Standard gear radial clearance:
                                                      Gear                      Radial Clearance mm (in.)
                                                   1st and 2nd              0.015 to 0.067 (0.00059 to 0.00264)
                                                    Reverse                 0.015 to 0.065 (0.00059 to 0.00256)
  Reverse         2nd                        If necessary, replace the gear, needle roller bearing or shaft.
                                    D13978



                                             3.     REMOVE NEEDLE ROLLER BEARING INNER RACE
                                             (a)    Using a snap ring expander, remove the snap ring.




                                    D13979



                                             (b)    Using SST and a press, remove the needle roller bearing
SST
                                                    inner race.
                                                    SST 09950-00020




                                    D14115



                                             4.     REMOVE REVERSE GEAR
                                             (a)    Using a snap ring expander, remove the snap ring.




                                    D13981
MT-50
                            MANUAL TRANSMISSION (RA60)    -   COUNTER GEAR

                                                  (b)   Using SST and a press, remove the counter gear shaft
  SST
                                                        bearing, reverse gear bearing inner race, needle roller
                                                        bearing and reverse gear.
                                                        SST 09950-00020




                                         D13982



                                                  (c)   Remove the ball from the counter shaft.




                                         D13983



                                                  5.   REMOVE HUB SLEEVE
                            Key Spring
                                                  Remove the hub sleeve, 2 shifting keys, key spring and reverse
    Shifting Key                                  synchronizer ring from the reverse gear spline.




  Hub Sleeve




        Synchronizer Ring
                                         D13984



                                                  6.    REMOVE 1ST GEAR
 SST
                                                  (a)   Using SST and a press, remove the reverse gear spline
                                                        and 1st gear.
                                                        SST 09950-00020
                                                  (b)   Remove the needle roller bearing.




                                         D13985
                                                                                                     MT-51
                       MANUAL TRANSMISSION (RA60)     -   COUNTER GEAR

                                              (c)   Remove the synchronizer ring set No.1.




                                     D13986



                                              7.    REMOVE 2ND GEAR
                                              (a)   Using a snap ring expander, remove the snap ring.




                                     D13987



                                              (b)   Using SST and a press, remove the clutch hub No.1 and
SST                                                 2nd gear.
                                                    SST 09950-00020
                                              (c)   Remove the needle roller bearing.




                                     D13988



                                              (d)   Remove the synchronizer ring set No.1 from the 2nd gear.




                                     D13989




         Clutch Hub No.1                      8.    DISASSEMBLE CLUTCH HUB NO.1
                                              Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls
                                              and 3 springs from the clutch hub No.1.
                                              HINT:
                                              Be careful not to scatter the balls or springs.

Spring
                          Hub Sleeve
                 Synchromesh
 Ball            Shifting Key       D13949



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