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MANUAL TRANSMISSION (RA60) - COUNTER GEAR
MT0I3-01
1st
DISASSEMBLY
1. INSPECT EACH GEAR THRUST CLEARANCE
Using a dial indicator, measure the clearance between the gear
and the shaft.
Standard gear thrust clearance:
Gear Thrust Clearance mm (in.)
1st and 2nd 0.10 to 0.43 (0.0039 to 0.0169)
Reverse 2nd Reverse 0.12 to 0.37 (0.0047 to 0.0146)
D13977
2. INSPECT EACH GEAR RADIAL CLEARANCE
1st Using a dial indicator, measure the clearance between the gear
and the shaft with the needle roller bearing installed.
Standard gear radial clearance:
Gear Radial Clearance mm (in.)
1st and 2nd 0.015 to 0.067 (0.00059 to 0.00264)
Reverse 0.015 to 0.065 (0.00059 to 0.00256)
Reverse 2nd If necessary, replace the gear, needle roller bearing or shaft.
D13978
3. REMOVE NEEDLE ROLLER BEARING INNER RACE
(a) Using a snap ring expander, remove the snap ring.
D13979
(b) Using SST and a press, remove the needle roller bearing
SST
inner race.
SST 09950-00020
D14115
4. REMOVE REVERSE GEAR
(a) Using a snap ring expander, remove the snap ring.
D13981
MT-50
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
(b) Using SST and a press, remove the counter gear shaft
SST
bearing, reverse gear bearing inner race, needle roller
bearing and reverse gear.
SST 09950-00020
D13982
(c) Remove the ball from the counter shaft.
D13983
5. REMOVE HUB SLEEVE
Key Spring
Remove the hub sleeve, 2 shifting keys, key spring and reverse
Shifting Key synchronizer ring from the reverse gear spline.
Hub Sleeve
Synchronizer Ring
D13984
6. REMOVE 1ST GEAR
SST
(a) Using SST and a press, remove the reverse gear spline
and 1st gear.
SST 09950-00020
(b) Remove the needle roller bearing.
D13985
MT-51
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
(c) Remove the synchronizer ring set No.1.
D13986
7. REMOVE 2ND GEAR
(a) Using a snap ring expander, remove the snap ring.
D13987
(b) Using SST and a press, remove the clutch hub No.1 and
SST 2nd gear.
SST 09950-00020
(c) Remove the needle roller bearing.
D13988
(d) Remove the synchronizer ring set No.1 from the 2nd gear.
D13989
Clutch Hub No.1 8. DISASSEMBLE CLUTCH HUB NO.1
Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls
and 3 springs from the clutch hub No.1.
HINT:
Be careful not to scatter the balls or springs.
Spring
Hub Sleeve
Synchromesh
Ball Shifting Key D13949
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