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MT-56
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
MT0I5-01
REASSEMBLY
1. REASSEMBLE CLUTCH HUB NO.1
(a) Apply gear oil to the clutch hub sleeve and clutch hub.
(b) Install the clutch hub sleeve to the clutch hub.
(c) Install the 3 shifting keys to the clutch hub.
(d) Install the 3 shifting key springs to the clutch hub.
(e) Place the balls on the holes on the shifting keys, and
install the hub sleeve while pushing down the balls.
NOTICE:
Be careful not to scatter the balls.
1st Gear Side: 2nd Gear Side:
D13992
2. INSTALL 2ND GEAR
(a) Apply gear oil to the needle roller bearing and 2nd gear
taper cone.
(b) Install the needle roller bearing, 2nd gear and synchroniz-
er ring set No.1 to the counter shaft.
D13993
(c) Using SST and a press, install the clutch hub No.1.
Groove
SST SST 09308-14010
HINT:
Make sure that the protruding part on the synchronizer ring is
fitted into the groove of the clutch hub.
(d) Make sure that the gear and synchronizer ring move
smoothly.
Protruding Part D13994
MT-57
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
(e) Select a snap ring that allows for the minimum amount of
axial play.
Standard clearance: 0.1 mm (0.0039 in.) or less
Mark Thickness mm (in.)
A 2.28 to 2.33 (0.0898 to 0.0917)
B 2.33 to 2.38 (0.917 to 0.0937)
C 2.38 to 2.43 (0.0937 to 0.0957)
D 2.43 to 2.48 (0.0957 to 0.0976)
D13995
E 2.48 to 2.53 (0.0976 to 0.0996)
F 2.53 to 2.58 (0.0996 to 0.1016)
G 2.58 to 2.63 (0.1016 to 0.1035)
(f) Using a snap ring expander, install the snap ring.
D13987
3. INSTALL 1ST GEAR
(a) Apply gear oil to the needle roller bearing and 1st gear ta-
per cone.
(b) Install the needle roller bearing, synchronizer ring set
No.1 and 1st gear.
D13996
MT-58
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
(c) Using SST and a press, install the reverse gear spline.
SST SST 09309-37010
D13997
(d) Install the reverse synchronizer ring to the reverse gear
spline.
D13998
4. REASSEMBLE REVERSE GEAR
Groove
Claw (a) Install the key spring and 2 shifting keys to the reverse
gear.
HINT:
S Face the grooves on the shifting keys towards the reverse
gear.
Shifting Key S Face the claws on the key spring towards the reverse
Key Spring gear.
S Make sure that the key spring is positioned as shown in
Reverse Gear Hub Sleeve the illustration.
Shifting Key (b) Install the hub sleeve to the reverse gear.
Key Spring
D13999
5. INSTALL REVERSE GEAR
(a) Apply gear oil to the needle roller bearing and reverse
gear bearing inner race.
(b) Install the needle roller bearing and reverse gear bearing
inner race to the reverse gear.
D14000
MT-59
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
(c) Install the ball to the counter shaft.
(d) Install the reverse gear to the counter shaft.
HINT:
Make sure that the ball is fitted into the groove on the reverse
gear bearing inner race.
(e) Make sure that the gear and synchronizer ring move
smoothly.
D13983
6. INSTALL COUNTER GEAR SHAFT BEARING
Groove (a) Using SST and a press, install a new counter gear shaft
SST
bearing to the counter shaft.
SST 09608-06041
HINT:
Make sure that the bearing is installed in the direction shown in
the illustration.
D14002
(b) Select a snap ring that allows for the minimum amount of
axial play.
Standard clearance: 0.1 mm (0.0039 in.) or less
Mark Thickness mm (in.)
A 2.35 to 2.40 (0.0925 to 0.0945)
B 2.40 to 2.45 (0.0945 to 0.0965)
C 2.45 to 2.50 (0.0965 to 0.0984)
D 2.50 to 2.55 (0.0984 to 0.1004)
D14003
E 2.55 to 2.60 (0.1004 to 0.1024)
F 2.60 to 2.65 (0.1024 to 0.1043)
G 2.65 to 2.70 (0.1043 to 0.1063)
H 2.70 to 2.75 (0.1063 to 0.1083)
J 2.75 to 2.80 (0.1083 to 0.1102)
K 2.80 to 2.85 (0.1102 to 0.1122)
L 2.85 to 2.90 (0.1122 to 0.1142)
M 2.90 to 2.95 (0.1142 to 0.1161)
(c) Using a snap ring expander, install the snap ring.
D13981
MT-60
MANUAL TRANSMISSION (RA60) - COUNTER GEAR
7. INSTALL NEEDLE ROLLER BEARING INNER RACE
(a) Using SST and a press, install a new needle roller bearing
SST inner race.
SST 09608-03070, 09950-60010 (09951-00540)
D14005
(b) Select a snap ring that allows for the minimum amount of
axial play.
Standard clearance: 0.1 mm (0.0039 in.) or less
Mark Thickness mm (in.)
A 2.35 to 2.40 (0.0925 to 0.0945)
B 2.40 to 2.45 (0.0945 to 0.0965)
C 2.45 to 2.50 (0.0965 to 0.0984)
D 2.50 to 2.55 (0.0984 to 0.1004)
D14006
E 2.55 to 2.60 (0.1004 to 0.1024)
F 2.60 to 2.65 (0.1024 to 0.1043)
G 2.65 to 2.70 (0.1043 to 0.1063)
H 2.70 to 2.75 (0.1063 to 0.1083)
J 2.75 to 2.80 (0.1083 to 0.1102)
K 2.80 to 2.85 (0.1102 to 0.1122)
L 2.85 to 2.90 (0.1122 to 0.1142)
M 2.90 to 2.95 (0.1142 to 0.1161)
(c) Using a snap ring expander, install the snap ring.
D13979
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