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MT-31
MANUAL TRANSMISSION (RA60) - INPUT SHAFT
MT0HV-01
DISASSEMBLY
3rd
1. INSPECT EACH GEAR THRUST CLEARANCE
4th Using a feeler gauge, measure the clearance between the gear
and the shaft.
Standard gear thrust clearance:
Gear Thrust Clearance mm (in.)
6th 3rd 0.09 to 0.52 (0.0035 to 0.0205)
4th 0.12 to 0.38 (0.0047 to 0.0150)
D13938
6th 0.20 to 0.49 (0.0079 to 0.0193)
2. INSPECT EACH GEAR RADIAL CLEARANCE
3rd 6th Using a dial indicator, measure the clearance between the gear
4th
and the shaft with the needle roller bearing installed.
Standard gear radial clearance:
Gear Radial Clearance mm (in.)
3rd and 4th 0.015 to 0.067 (0.00059 to 0.00264)
6th 0.015 to 0.065 (0.00059 to 0.00256)
If necessary, replace the gear, needle roller bearing or shaft.
D13939
3. REMOVE 6TH GEAR
(a) Using 2 screwdrivers and a hammer, remove the snap
ring.
D13940
(b) Using SST and a press, remove the clutch hub No.3, hub
SST sleeve, synchronizer ring and 6th gear.
SST 09950-00020
(c) Remove the needle roller bearing and ring.
D13941
MT-32
MANUAL TRANSMISSION (RA60) - INPUT SHAFT
4. REMOVE 3RD GEAR
(a) Using a snap ring expander, remove the snap ring.
D13942
(b) Remove the 3rd gear thrust washer and pin.
D13943
(c) Remove the 3rd gear, synchronizer ring set No.3, needle
Synchronizer Ring Set No.3 roller bearing and spacer.
3rd Gear D13944
5. REMOVE 4TH GEAR
(a) Using a snap ring expander, remove the snap ring.
D13945
(b) Using SST and a press, remove the clutch hub No.2, hub
sleeve, synchronizer ring and 4th gear.
SST SST 09950-00020
(c) Remove the needle roller bearing.
D13946
MT-33
MANUAL TRANSMISSION (RA60) - INPUT SHAFT
6. REMOVE INPUT SHAFT BEARING
(a) Using 2 screwdrivers and a hammer, remove the snap
ring.
D13947
(b) Using SST and a press, remove the input shaft bearing.
SST SST 09950-00020
D13948
Clutch Hub 7. REMOVE CLUTCH HUB NO.2 AND NO.3
Remove the clutch hub, 3 synchromesh shifting keys, 3 balls
and 3 springs from the hub sleeve.
HINT:
S Be careful not to scatter the balls or springs.
S Use the same procedures to remove the clutch hub No.2
Spring and No.3.
Hub Sleeve
Synchromesh
Ball Shifting Key D13949
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