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reas

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SR-54
STEERING - POWER STEERING VANE PUMP (1GR-FE)
SR1KX-01

REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT PARTS INDICATED BY ARROWS WITH POWER
STEERING FLUID (See page SR-45)

2. INSTALL VANE PUMP SHAFT WITH VANE PUMP
Bushing PULLEY
(a) Coat the inside surface of the bushing in the front housing
with power steering fluid.
(b) Gradually insert the vane pump shaft.
NOTICE:
Do not damage the oil seal lip in the front housing.

F19808

HINT:
Vinyl Tape
Wrap the shaft surface with vinyl tape before inserting.

F17912

3. INSTALL SIDE PLATE
(a) Coat a new O-ring with power steering fluid, and install
it to the front housing.

F19952

(b) Coat a new O-ring with power steering fluid, and install
it to the side plate.
O-Ring

Side Plate
F19951
SR-55
STEERING - POWER STEERING VANE PUMP (1GR-FE)

(c) Align the dent of the side plate with the dent of the front
Side Plate
housing, and install the side plate.
NOTICE:
Make sure that the side plate is installed in the correct
direction.

Front
Housing

F19953

4. INSTALL CAM RING
Front
Housing
Align the dent of the cam ring with the dent of the side plate, and
install the cam ring with the inscribed mark facing outward.
NOTICE:
Cam Ring Make sure that the cam ring is installed in the correct direc-
tion.
Inscribed
Mark
F19954

5. INSTALL VANE PUMP ROTOR
(a) Install the vane pump rotor.
HINT:
Vane pump rotor has no specific direction.

F19955

(b) Coat 10 vane plates with power steering fluid.
Round End (c) Install the 10 vane plates with the round end facing out-
Inward ward.

Outward
F19956

(d) Using a screwdriver and a snap ring expander, install a
new snap ring to the vane pump shaft.

Snap Ring

F19811
SR-56
STEERING - POWER STEERING VANE PUMP (1GR-FE)

6. INSTALL REAR HOUSING
(a) Coat a new O-ring with power steering fluid, and install
it to the rear housing.
(b) Align the straight pin of the rear housing with the dents of
the cam ring, side plate and front housing, and install the
Rear Cam Ring rear housing with the 4 bolts.
Housing Front Torque: 22 N

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