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                                                                                                         SR-63
                                              STEERING   -   POWER STEERING VANE PUMP (2UZ-FE)
                                                                                                          SR0RF-05


                                               INSPECTION
         Vane Pump Shaft                       1.       CHECK OIL CLEARANCE BETWEEN VANE PUMP
                                                        SHAFT AND BUSHING
                                               Using a micrometer and caliper gauge, measure the oil clear-
                                               ance.
                                                        Standard clearance:
                                                        0.03 to 0.05 mm (0.0012 to 0.0020 in.)
                           Bushing                      Maximum clearance: 0.07 mm (0.0028 in.)
         Front Housing               F06719
                                               If it is more than the maximum, replace the shaft and front hous-
                                               ing.




                      Thickness                2.    INSPECT VANE PUMP ROTOR AND VANE PLATES
                                               (a)   Using a micrometer, measure the height, thickness and
                                                     length of the 10 plates.
Height
                                                     Minimum height: 8.6 mm (0.339 in.)
                                                     Minimum thickness: 1.397 mm (0.0550 in.)
                                                     Minimum length: 14.991 mm (0.5902 in.)


            Length
                                    N00372



                                               (b)   Using a feeler gauge, measure the clearance between
                                                     the rotor groove and plate.
                                                     Maximum clearance: 0.033 mm (0.0013 in.)




                     Feeler Gauge

                                    R10282
SR-64
                                    STEERING   -       POWER STEERING VANE PUMP (2UZ-FE)

                                     If it is more than the maximum, replace the plate and/or rotor
                                     with the one having the same mark stamped on the cam ring.
                                             Inscribed mark: 1, 2, 3, 4 or None
                                     HINT:
                                     There are 5 vane plate lengths with the following rotor and cam
                                     ring marks:
                                           Rotor and cam             Vane plate part       Vane plate length
                                             ring mark                  number                 mm (in.)
        Inscribed Mark     R13897                                                            14.999-15.001
                                               None                  44345-04010
                                                                                           (0.59051-0.59059)

                                                                                             14.997-14.999
                                                   1                 44345-04020
                                                                                           (0.59043-0.59051)

                                                                                             14.995-14.997
                                                   2                 44345-04030
                                                                                           (0.59035-0.59043)
                                                                                             14.993-14.995
                                                   3                 44345-04040
                                                                                           (0.59027-0.59035)

                                                                                             14.991-14.993
                                                   4                 44345-04050
                                                                                           (0.59020-0.59027)




                                     3.    INSPECT FLOW CONTROL VALVE
                                     (a)   Coat the valve with power steering fluid and check that it
                                           falls smoothly into the valve hole under its own weight.




                           W04759




          Compressed Air
                                     (b)   Check the flow control valve for leakage.
                                           Close one of the holes and apply compressed air 392 to
                                           490 kPa (4 to 5 kgf/cm2, 57 to 71 psi) into the opposite
                                           side, and confirm that air does not come out from the end
                                           holes.




                           F04865



                                     If necessary, replace the valve with the one having the same let-
                                     ter inscribed on the front housing.
                                            Inscribed mark: A, B, C, D, E or F




          Inscribed Mark
                           F04866
                                                                                SR-65
                       STEERING   -   POWER STEERING VANE PUMP (2UZ-FE)

                        4.      INSPECT SPRING
                        Using vernier calipers, measure the free length of the spring.
                                Minimum free length: 33.2 mm (1.307 in.)
                        If it is not within the specification, replace the spring.

Vernier Calipers



              R08702



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