Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra sr psg disa

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document
disa

>> Download disa documenatation <<

Text preview - extract from the document

SR-74
STEERING - POWER STEERING GEAR
SR0V9-06

DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
SST 1. REMOVE 2 TURN PRESSURE TUBES
(a) Using SST, remove the 2 turn pressure tubes.
SST 09023-38401
(b) Remove the 4 O-rings from the tubes.

F13620

2. SECURE PS GEAR ASSEMBLY IN VISE
SST
Using SST, 2 bolts and nuts, secure the gear assembly in a vise,
as shown in the illustration.
SST 09612-00012
Reference:
Bolt
Bolt: 90105-10346
Nut: 90170-10198
HINT:
Use 2 of the same type of SST.

SST Bolt

F06746

3. REMOVE RH AND LH TIE ROD ENDS AND LOCK
Matchmarks NUTS
(a) Put matchmarks on the tie rod end, lock nut and rack end.
(b) Loosen the lock nut, remove the tie rod end and lock nut.
(c) Perform the same procedure on the other side.

F06747

4. REMOVE RH AND LH CLIPS, RACK BOOTS AND
CLAMPS
(a) Using a screwdriver, loosen the 2 clamps.
(b) Remove the 2 clips and boots.
HINT:
Mark the RH and LH boots.
NOTICE:
Be careful not to damage the boot.
F06748
SR-75
STEERING - POWER STEERING GEAR

5. REMOVE RH AND LH RACK ENDS AND CLAW WASH-
ERS
(a) Using a screwdriver and hammer, unstake the washer.
NOTICE:
Avoid any impact on the steering rack.

F03699

(b) Using a spanner to hold the steering rack steadily, and us-
ing SST, remove the rack end.
SST
SST 09922-10010
HINT:
Mark the RH and LH rack ends.
NOTICE:
Use SST 09922-10010 in the direction shown in the illustra-
tion.
F06749 (c) Remove the washer from the rack end.
(d) Perform the same procedure on the other side.

6. REMOVE RACK GUIDE SPRING CAP LOCK NUT
Using SST, remove the lock nut.
SST 09922-10010
NOTICE:
Use SST 09922-10010 in the direction shown in the illustra-
SST tion.
7. REMOVE RACK GUIDE SPRING CAP, RACK GUIDE
SPRING AND RACK GUIDE
F06751 (a) Using a hexagon wrench, remove the rack guide spring
cap.
(b) Remove the rack guide spring and rack guide.
SR-76
STEERING - POWER STEERING GEAR

8. REMOVE RACK HOUSING CAP
SST Using SST, remove the rack housing cap.
SST 09816-30010

F06753

9. REMOVE SELF-SOCKING NUT
Using SST to stop the control valve shaft rotating, remove the
nut.
SST 09616-00011
SST
10. REMOVE DUST COVER

F06754

11. REMOVE CONTROL VALVE HOUSING WITH CON-
TROL VALVE ASSEMBLY
Matchmarks
(a) Put matchmarks on the control valve housing and rack
housing.
(b) Remove the 2 bolts and control valve housing with control
valve assembly.
(c) Remove the gasket from the rack housing.

F06755

12. REMOVE CONTROL VALVE ASSEMBLY
Vinyl Tape
(a) To prevent oil seal lip damage, wind vinyl tape on the ser-
rated part of the valve shaft.
(b) Press out the valve assembly with the oil seal.
NOTICE:
S Place a shop rag between the valve housing and the
blocks.
S Be careful not to drop the valve assembly.
Shop Rag
F06756 S Be careful not to damage the oil seal lip.
13. REMOVE OIL SEAL
Remove the oil seal from the control valve assembly.
SR-77
STEERING - POWER STEERING GEAR

Cylinder End 14. REMOVE CYLINDER END STOPPER
Wire
Stopper (a) Using SST, turn the stopper clockwise until the wire end
is visible through the service hole.
SST 09631-16010
(b) Using SST, turn the stopper counterclockwise, and re-
move the wire.
SST SST 09631-16010

R11651

15. REMOVE STEERING RACK AND BUSHING
(a) Using SST, press out the steering rack with the bushing
SST NOTICE:
Take care not to drop the rack.
SST 09950-70010 (09951-07200)
(b) Remove the bushing from the rack.
(c) Remove the O-ring from the bushing.

F08343

16. REMOVE OIL SEAL
Using SST, press out the oil seal.
SST SST 09950-60010 (09951-00360),
09950-70010 (09951-07360)

Oil Seal F08340

◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo