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ST-12
                                        STARTING (1GR-FE)   -   STARTER (1.6 kW)
                                                                                                            ST0PQ-01


                                                   TEST
                                                   NOTICE:
                                                   These tests must be done within 3 to 5 seconds to avoid the
                                                   coil to be burned - out.
                                                   1.    INSPECT STARTER ASSY
                                                   (a) Do pull-in test.
                                                         (1) Disconnect the field coil lead wire from terminal C.
                                                         (2) Connect the battery to the magnetic switch as
 Terminal C   Terminal 50                 B17616
                                                               shown. Check that the clutch pinion gear protrudes.

                                                   (b)   Do holding test.
                                                         (1) Disconnect the negative (-) lead from the terminal
                                                              C with the above condition (a) is being sustained.
                                                              Check that the pinion gear remains protruded.




                            Battery
                    Disconnect            B17618



                                                   (c)   Inspect clutch pinion gear return.
                                                         (1) Disconnect the negative (-) lead from the switch
                 Disconnect
                                                              body. Check that the clutch pinion gear returns in-
                                                              ward.




                              Battery
                                          B17620



                                                   (d)   Perform the operation test without load.
                                                         (1) Connect the field coil lead wire to terminal C.
                                                         Torque: 10 Nm (102 kgfcm, 89 ftlbf)
                                                         (2) Hold the starter with a vise.
                                                         (3) Connect the battery and ammeter to the starter as
                                                              shown.
                                                         (4) Check that the ammeter indicates the specified cur-
                                                              rent.
          Terminal 30       Ammeter
                                          B17622         Specified current: 90 A or less at 11.5 V

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