Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra st1grfe star16kw insp

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                                                                                              ST-7
                  STARTING (1GR-FE)      -   STARTER (1.6 kW)
                                                                                             ST0PP-01


                                INSPECTION
  Continuity                    1.     INSPECT COMMUTATOR FOR OPEN CIRCUIT
                                Using an ohmmeter, check that there is continuity between the
                                segments of the commutator.
                                If there is no continuity between any segment, replace the ar-
                                mature.


                       A23155



                                2.     INSPECT COMMUTATOR FOR GROUND
                                (a)    Using an ohmmeter, check that there is no continuity be-
       No Continuity                   tween the commutator and armature coil core.
                                If there is continuity, replace the armature.
                                (b) Check that the commutator for dirty and burm on surface.
                                If the surface is dirty or burnt, correct it with sandpaper (No.400)
                                or on a lathe.

                       A23156



                                3.     INSPECT COMMUTATOR LENGTH
                                (a)    Using vernier calipers, measure the commutator length.
                                       Standard length: 3.1 mm (0.122 in.)
                                       Maximum length: 3.8 mm (0.150 in.)
                 Length         If the length is greater than maximum, replace the armature.




                       A23157



                                4.      INSPECT STARTER COMMUTATOR END FRAME
                                        ASSY
                Length
                                (a) Using vernier calipers, measure the brush holder length.
                                        Standard length: 9.0 mm (0.354 in.)
                                        Maximum length: 4.0 mm (0.158 in.)
                                If the length is less than minimum, replace the starter commuta-
                                tor end frame assy.

                       A23158



                                (b)    Check the brush holder.
No Continuity
                                       (1) Using an ohmmeter, check that there is no continu-
                                             ity between the positive (+) and negative (-) brush
                                             holders.
                                If the there is continuity, repair or replace the starter commuta-
                                tor end frame assy.
                                If there is no continuity, repair or replace the field frame.

                       A23159
ST-8
                                 STARTING (1GR-FE)   -   STARTER (1.6 kW)

                                            5.    INSPECT CLUTCH PINION GEAR
                                            Rotate the pinion gear clockwise, and check that it turns freely.
           Free
                                            Check that it locks by rotating the pinion gear counterclockwise.
                                            If necessary, replace the clutch assembly.



        Lock

                                   A23160



                                            6.    INSPECT REPAIR SERVICE STARTER KIT
                                            (a)   Check the plunger.
                                                  (1) Push in the plunger and check that it returns quickly
                                                       to its original position.
                                            If necessary, replace the repair service starter kit.




                                   A23161



                                            7.     INSPECT MAGNET STATER SWITCH
            Terminal 50
                                            (a)    Check the pull-in coil for open circuit.
                                                   (1) Using an ohmmeter, check that there is continuity
                                                         between terminal 50 and C.
                                            If there is no continuity, replace the repair service starter kit.

                          Continuity

       Terminal C
                                   A23162



                                            (b)    Check whether or not the hold-in coil has an open circuit.
                       Terminal 50
                                                   (1) Using an ohmmeter, check that there is continuity
                                                         between terminal 50 and the switch body.
                                            If there is no continuity, replace the repair service starter kit.




                    Continuity     A23163

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