Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra st1grfe star16kw reas

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                                                                                 ST-9
         STARTING (1GR-FE)   -   STARTER (1.6 kW)
                                                                                 ST0PR-01


                    REASSEMBLY
                    1.    INSTALL STARTER CENTER BEARING CLUTCH
                          SUB-ASSY
                    (a)   Install the drive lever set pin to the starter center bearing
                          clutch.
                    (b)   Install the starter center bearing clutch and drive lever set
                          pin together to the starter drive housing.

           A23154



                    2.    INSTALL PLANETARY GEAR
                    (a)   Apply grease to the planetary gears and pin parts of the
                          planetary shaft.
                    (b)   Install the 3 planetary gears.
                    3.    INSTALL STARTER ARMATURE ASSY
                    (a)   Apply grease to the plate washer and armature shaft.
                    (b)   Install the armature shaft to the starter commutator end
                          frame assy.
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                    (c)   Using snap ring pliers, install the plate washer and new
                          snap ring.




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                    (d)    Using vernier calipers, measure the snap ring.
Length                     Maximum length: 5.0 mm (0.197 in.)
                    If the length is greater than maximum, replace the new snap
                    ring.
                    4.     INSTALL STARTER COMMUTATOR END FRAME
                           COVER
                    5.     INSTALL STARTER ARMATURE PLATE
                    (a) Insert the starter armature plate to the starter yoke assy.
           A23164



                    (b)   Align the keyway of the plate with the key inside the starter
                          yoke, and install the plate.
                    6.    INSTALL STARTER COMMUTATOR END FRAME
                          ASSY




           A23165
ST-10
        STARTING (1GR-FE)   -   STARTER (1.6 kW)

                   (a)   Align the starter-commutator-rubber-end frame with the
                         convex cutout of starter yoke.
                   (b)   Install starter-commutator-end-frame to starter yoke
                         assy.




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                   7.    INSTALL STARTER YOKE ASSY
                   (a)   Align the key of the starter yoke assy with the keyway of
                         starter drive housing.




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                   (b)   Install the starter yoke assy with the 2 through bolts.
                         Torque: 6.0 Nm (61 kgfcm, 53 in.lbf)
                   8.    INSTALL REPAIR SERVICE STARTER KIT
                   (a)   Apply grease to the plunger and hook.




          A23151



                   (b)   Hang the plunger hook of the repair service starter kit to
                         the drive lever.
                   (c)   Install the plunger and return spring.




          A23168



                   (d)   Install the repair service starter kit with the 2 screws.
                         Torque: 7.5 Nm (76 kgfcm, 66 in.lbf)




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                                                                   ST-11
STARTING (1GR-FE)   -   STARTER (1.6 kW)

           (e)   Connect the lead wire to the terminal with the nut.
                 Torque: 10 Nm (102 kgfcm, 7.4 ftlbf)




  A23149

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