Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra st2uzfe star insp

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                                                                                                       ST-9
                           STARTING (2UZ-FE)   -   STARTER
                                                                                                       ST0GL-03


Ohmmeter   Continuity                 INSPECTION
                                      1.     INSPECT COMMUTATOR FOR OPEN CIRCUIT
                                      Using an ohmmeter, check that there is continuity between the
                                      segments of the commutator.
                                      If there is no continuity between any segment, replace the ar-
                                      mature.


                             S00054



                                      2.     INSPECT COMMUTATOR FOR GROUND
Ohmmeter   No Continuity
                                      Using an ohmmeter, check that there is no continuity between
                                      the commutator and armature coil core.
                                      If there is continuity, replace the armature.
                                      3.     INSPECT COMMUTATOR FOR DIRTY AND BURNT
                                             SURFACE
                                      If the surface is dirty or burnt, correct it with sandpaper (No.400)
                                      or on a lathe.
                             S00055



                                      4.     INSPECT COMMUTATOR CIRCLE RUNOUT
                                      (a)    Place the commutator on V-blocks.
                                      (b)    Using a dial indicator the circle runout.
                                             Maximum circle runout: 0.05 mm (0.0020 in.)
                                      If the circle runout is greater than maximum, correct it on a lathe.




                             S00056



                                      5.   INSPECT COMMUTATOR DIAMETER
                                      Using vernier calipers, measure the commutator diameter.
                                           Standard diameter:
                                                   1.4 kW type                   30.0 mm (1.181 in.)
                                                   2.0 kW type                   35.0 mm (1.378 in.)
                                            Minimum diameter:
                                                   1.4 kW type                   29.0 mm (1.142 in.)
                                                   2.0 kW type                   34.0 mm (1.339 in.)
                             S00057
                                      If the diameter is less than minimum, replace the armature.
                                      6.     INSPECT UNDERCUT DEPTH
                                      Check that the undercut depth is clean and free of foreign mate-
                                      rials. Smooth out the edge.
                                             Standard undercut depth:
                                                   1.4 kW type                   0.6 mm (0.024 in.)
                                                   2.0 kW type                   0.7 mm (0.028 in.)
                                            Minimum undercut depth: 0.2 mm (0.008 in.)
                                      If the undercut depth is less than minimum, correct it with a
                             ST0040
                                      hacksaw blade.
ST-10
                              STARTING (2UZ-FE)   -   STARTER

                                         7.     INSPECT FIELD COIL FOR OPEN CIRCUIT
  Ohmmeter                               Using an ohmmeter, check that there is continuity between the
               Continuity                lead wire and field coil brush lead.
                                         If there is no continuity, replace the field frame.




                                P10588



                                         8.     INSPECT THAT FIELD COIL IS NOT GROUNDED
              No Continuity              Using an ohmmeter, check that there is no continuity between
                                         the field coil end and field frame.
                                         If there is continuity, repair or replace the field frame.
  Ohmmeter




                                P00299



2.0 kW Type                              9.     2.0 kW type:
                                                INSPECT SHUNT COIL FOR OPEN CIRCUIT
                                         Using an ohmmeter, measure the resistance between shunt
                                (B)      coil terminals (A) and (B).
               (A)
                                                Resistance: 1.5 to 1.9  at 20

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