Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra st2uzfe star repl
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ST-13
STARTING (2UZ-FE) - STARTER
ST08F-06
SST REPLACEMENT
1. REPLACE REAR BEARING
(a) Using SST, remove the bearing.
SST 09286-46011
S00058
(b) Using a press, press in a new bearing.
S00059
2. REPLACE FRONT BEARING
SST (a) Using SST, remove the bearing.
SST 09286-46011
S00060
Upward (b) Using SST and a press, press in a new bearing.
NOTICE:
Be careful of the bearing installation direction.
SST SST 09820-00031
Downward
S00061
3. REPLACE MAGNETIC SWITCH TERMINAL KIT
PARTS
(a) Remove magnetic switch end cover.
Remove the 3 bolts, end cover, gasket and plunger.
B04542
ST-14
STARTING (2UZ-FE) - STARTER
(b) Inspect contact plate for wear.
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear: 0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
Wear
B04555
(c) Remove terminal kit parts.
SST (1) Using SST, loosen the terminal nuts.
SST 09810-38140
(2) Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O-ring, terminal bolt, contact
plate and terminal insulator (inside).
(3) Terminal 30:
B04556 Remove the terminal nut, wave washer, terminal in-
sulator (outside), O-ring, terminal bolt, contact
plate, terminal insulator (inside) and insulation pa-
per.
Long (d) Install new terminal 30 kit parts.
Short (1) Temporarily install a new terminal insulator (inside).
Long
(3) Short Inside (2) Temporarily install a new contact plate.
(2) (3) Temporarily install a new terminal bolt.
(1)
(4) Temporarily install a new O-ring.
(5) Temporarily install a new packing and new terminal
insulator (outside).
(6)
(7) Install a new packing to a new terminal insulator,
(4)
(5) B07949 and install them.
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
(6) Temporarily install a new wave washer.
(7) Temporarily install a new terminal nut.
NOTICE:
Be careful to install the terminal insulator (inside) and wave
washer in the correct direction.
ST-15
STARTING (2UZ-FE) - STARTER
(7) Long (e) Install new terminal C kit parts.
(6) Short (1) Temporarily install a new terminal insulator (inside).
(5) (2)
(4) (2) Temporarily install a new contact plate.
(1) (3)
(3) Temporarily install a new terminal bolt.
(4) Temporarily install a new O-ring.
(5) Temporarily install a new terminal insulator (out-
Inside side).
(6) Temporarily install a new wave washer.
Lead Terminal (7) Temporarily install a new terminal nut.
B04559
NOTICE:
Be careful to install the terminal insulator (inside) and wave
washer in the correct direction.
(f) Temporarily tighten the terminal nuts.
(g) Tighten terminal nuts.
(1) Put a wooden block on the contact plate and press
40 mm
it down with a hand press.
Dimensions of wooden block:
Contact 20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
37 mm
Plate
20 mm Press force:
981 N (100 kgf, 221 lbf)
NOTICE:
B04560 S Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
100 kgf
(kgf/cm2) = 2
Ram diameter (cm)
x 3.14 ()
2
221lbf
(psi) = 2
Ram diameter (in.)
x 3.14 ()
2
(kPa) = (kgf/cm2) x 98.1
(kPa) = (psi) x 6.9
S If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
ST-16
STARTING (2UZ-FE) - STARTER
(2) Using SST, tighten the nuts to the specified torque.
SST 09810-38140
SST Torque: 17 N◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo