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                                                                                               PR-17
                          PROPELLER SHAFT    -   SPIDER BEARING


                                     SPIDER BEARING                                             PR08F-01
                   Matchmarks
                                     REPLACEMENT
                                     1.    PLACE MATCHMARKS ON SHAFT AND YOKE



Matchmarks

                            Z04244



                                     2.    REMOVE SNAP RING
                                     (a)   Using a brass bar and hammer, slightly tap in the bearing
                                           outer race.
                                     (b)   4WD rear propeller shaft:
                                           Using 2 screwdrivers, remove the 4 snap rings from the
                                           grooves.
                                     (c)   2WD and 4WD front propeller shaft:
                                           Using needle nose pliers, remove the 4 snap rings from
                            Z16099         the grooves.

                                     3.    REMOVE SPIDER BEARING
                                     (a)   Using SST, push out the bearing from the flange yoke.
                                           SST 09332-25010
  SST                                HINT:
                                     Sufficiently raise the part indicated by "A" so that it does not
   A
                                     come into contact with the bearing.
                                     (b) Clamp the bearing outer race in a vise and tap off the
                                           flange with a hammer.
                            PR0019   HINT:
                                     Remove the bearing on the opposite side using the same pro-
                                     cedure.




                                     (c)   Install the 2 removed bearing outer races to the spider,
                                           and clamp them in a vise.
                                     (d)   Using SST, push out the bearing from the sleeve yoke.
             SST                           SST 09332-25010
                                     (e)   Clamp the outer bearing race in a vise and tap off the yoke
                                           with a hammer.
                                     HINT:
                                     Remove the bearing on the opposite side using the same pro-
                            Z04246   cedure.
PR-18
              PROPELLER SHAFT   -   SPIDER BEARING

                        4.    INSTALL SPIDER BEARING
                        (a) Apply MP grease to a new spider and bearings.
                        HINT:
                        Be careful not to apply too much grease.
                        (b) Align the matchmarks on the yoke and shaft.
                        (c) Fit the spider to the yoke.



               Z00735




        SST
                        (d)   Using SST, install the bearing to the spider.
                              SST 09332-25010




               PR0027



                        (e)   Using SST, adjust both bearings so that the snap ring
                              grooves are at maximum and are equal in width.




               PR0028
                                                                         PR-19
PROPELLER SHAFT    -       SPIDER BEARING

           5.    INSTALL SNAP RINGS
           (a)   Install 2 new snap rings of equal thickness which will allow
                 for 0 to 0.05 mm (0 to 0.0020 in.) axial play.
           HINT:
           Do not reuse the snap rings.
           4WD rear propeller shaft:
                   Color                    Mark          Thickness mm (in.)
                                                              2.44 to 2.46
  F07987
                       -
                                                           (0.0961 to 0.0969)
                                                              2.46 to 2.48
                       -                     10
                                                           (0.0969 to 0.0976)
                                                              2.28 to 2.30
                       -                     1
                                                           (0.0898 to 0.0906)
                                                              2.30 to 2.32
                       -                     2
                                                           (0.0906 to 0.0913)
                                                              2.32 to 2.34
                       -                    None
                                                           (0.0913 to 0.0921)

                                                              2.34 to 2.36
                   Brown                     -
                                                           (0.0921 to 0.0929)
                                                              2.36 to 2.38
                    Blue                     -
                                                           (0.0929 to 0.0937)
                                                              2.38 to 2.40
                       -                     6
                                                           (0.0937 to 0.0945)
                                                              2.40 to 2.42
                       -                     7
                                                           (0.0945 to 0.0953)
                                                              2.42 to 2.44
                       -                     8
                                                           (0.0953 to 0.0961)

                                                              2.18 to 2.20
                       -                     J
                                                           (0.0858 to 0.0866)
                                                              2.20 to 2.22
                       -                     K
                                                           (0.0866 to 0.0874)
                                                              2.22 to 2.24
                       -                     F
                                                           (0.0874 to 0.0882)
                                                              2.24 to 2.26
                       -                     G
                                                           (0.0882 to 0.0890)
                                                              2.26 to 2.28
                       -                     H
                                                           (0.0890 to 0.0898)

                                                              2.48 to 2.50
                       -                     A
                                                           (0.0976 to 0.0984)
                                                              2.50 to 2.52
                       -                     B
                                                           (0.0984 to 0.0992)
                                                              2.52 to 2.54
                       -                     C
                                                           (0.0992 to 0.1000)

                                             D                2.54 to 2.56
                       -
                                                           (0.1000 to 0.1008)
                                                              2.56 to 2.58
                       -                     E
                                                           (0.1008 to 0.1016)




                                                                             F19941
PR-20
        PROPELLER SHAFT     -      SPIDER BEARING

                  2WD and 4WD front propeller shaft:
                          Color                     Thickness mm (in.)
                           Blue                       1.638 (0.0645)
                          Yellow                      1.588 (0.0625)
                          Silver                      1.537 (0.0605)
                          Copper                      1.511 (0.0595)
                          Black                       1.486 (0.0585)
                           Red                        1.435 (0.0565)
         R16053
                          Green                       1.384 (0.0545)
                  (b)     Using a hammer, tap the yoke until there is no clearance
                          between the bearing outer race and snap ring.




                  6.      CHECK SPIDER BEARING
                  (a)     Check that the spider bearing moves smoothly.
                  (b)     Check the spider bearing axial play.
                          Maximum bearing axial play:
                          4WD rear propeller shaft: 0 mm (0 in.)
                          2WD and 4WD front propeller shaft:
                          0.05 mm (0.0020 in.)
                  HINT:
         R04428   S       Install new spider bearings on the flange side using the
                          procedure described above.
                                                                                                        PR-21
                              PROPELLER SHAFT      -     SPIDER BEARING

                                         S      When replacing the rear propeller shaft spider on 4WD
                                                vehicles, be sure that the grease fitting assembly holes
                                                are facing in the direction shown in the illustration below.




SPIDER GREASE FITTING ASSEMBLY DIRECTION
FOR 4WD REAR PROPELLER SHAFT



                   No. 2, No. 3, No. 4 and No. 5
                                                                   The figure on the left shows the locations
                                     Sleeve Yoke                   of the grease fittings from the rear.
                                                No. 1
                                       No. 2
           No. 1                                 No. 4                                  No. 5
                                             No. 3                        Sleeve Yoke




                                                                                                          F19336



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