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                                                                                        RS-25
      SUPPLEMENTAL RESTRAINT SYSTEM   -   STEERING WHEEL PAD AND SPIRAL CABLE


                              DISPOSAL
                              HINT:
                              When scrapping a vehicle equipped with SRS or disposing of
                              the steering wheel pad, be sure to deploy the airbag first in ac-
                              cordance with the procedure described below. If any abnormal-
                                                                                         RS122-01


                              ity occurs with the airbag deployment, contact the SERVICE
                              DEPT. of TOYOTA MOTOR SALES, USA, INC.
                              CAUTION:
                                S   Never dispose of a steering wheel pad which has an
                                    undeployed airbag.
                                S   The airbag produces an exploding sound when it is
                                    deployed, so perform the operation outdoors and
                                    where it will not create a nuisance to nearby resi-
                                    dents.




                              S     When deploying the airbag, always use the specified
                                    SST (SRS Airbag Deployment Tool). Perform the op-
                                    eration in a place away from electrical noise.
                              S     When deploying an airbag, perform the operation at
SST                                 least 10 m (33 ft) away from the steering wheel pad.
                              S     The steering wheel pad becomes extremely hot when
                                    the airbag is deployed, so do not touch it for at least
                                    30 minutes after deployment.
                     AB0152   S     Use gloves and safety glasses when handling a steer-
                                    ing wheel pad with a deployed airbag.
                              S     Do not apply water, etc. to a steering wheel pad with
                                    a deployed airbag.
                              S     Always wash your hands with water after completing
                                    the operation.
                              1.    AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
                                    HICLE
                              HINT:
                              Prepare a battery as the power source to deploy the airbag.


                              (a) Check the function of the SST.
                                  SST 09082-00700
                              CAUTION:
                              When deploying the airbag, always use the specified SST:
SST
                              SRS Airbag Deployment Tool.




                     AB0152
RS-26
              SUPPLEMENTAL RESTRAINT SYSTEM       -   STEERING WHEEL PAD AND SPIRAL CABLE

                                            (1)       Connect the SST to the battery.
                                                      Connect the red clip of the SST to the battery posi-
                       Battery
                                                      tive (+) terminal and the black clip to the battery neg-
                                                      ative (-) terminal.


      SST


                             AB0158



                                            (2)       Check the function of the SST.
                                                      Press the SST activation switch, and check that the
                                                      LED of the SST activation switch comes on.
        SST
                                      CAUTION:
                                       S    Do not connect the SST connector (yellow colored
                                            one) to the airbag.
                                       S    If the LED comes on when the activation switch is not
                                            being pressed, SST malfunction is possible, so re-
                             H01580         place the SST with a new one.
                                            (3) Disconnect the SST from the battery.
                                      (b) Precaution (see page RS-1 and RS-3).
                                      (c) Disconnect the cable from the negative battery terminal.
                                      Wait for 90 seconds after disconnecting the cable to prevent the
                                      airbag working.




                                      (d)   Remove the steering column cover lower.
                                            (1) While turning the steering wheel assembly to the
                                                right and left, remove the 3 screws and steering col-
                                                umn cover lower.




                             H23202



                                      (e) Install the SST.
                                      CAUTION:
                                      Check that there is no looseness in the steering wheel as-
                                      sembly and steering wheel pad.
                                           (1) Disconnect the airbag connector (yellow colored
                                                 one) from the spiral cable.
                                      NOTICE:
                                      When handling the airbag connector, take care not to dam-
              SST
  H20645                     H23684   age the airbag wire harness.
                                                                                               RS-27
              SUPPLEMENTAL RESTRAINT SYSTEM   -   STEERING WHEEL PAD AND SPIRAL CABLE

                                            (2) Connect the SST connector to the airbag connector
                                                of the spiral cable.
                                           SST 09082-00700, 09082-00780
                                      NOTICE:
                                      To avoid damaging the SST connector and wire harness,
                                      do not lock the secondary lock of the twin lock.




                                            (3)   Move the SST at least 10 m (33 ft) away from the ve-
                                                  hicle front side window.
                                            (4)   Maintaining enough clearance for the SST wire har-
               Battery                            ness in the front side window, close all doors and
                                                  windows of the vehicle.
                                      NOTICE:
SST
                                      Take care not to damage the SST wire harness.
      10 m (33 ft) or more                 (5) Connect the red clip of the SST to the battery posi-
                             R13455             tive (+) terminal and the black clip of the SST to the
                                                negative (-) terminal.


                                      (f)   Deploy the airbag.
                                            (1) Check that no one is inside the vehicle or within a
                                                  10 m (33 ft) radius of the vehicle.
                                            (2) Press the SST activation switch and deploy the air-
                                                  bag.
                                      CAUTION:
                                       S    When deploying the airbag, make sure that no one is
                                            near the vehicle.
                                       S    The steering wheel pad becomes extremely hot when
                                            the airbag is deployed, so do not touch it for at least
                                            30 minutes after deployment.
                                       S    Use gloves and safety glasses when handling a steer-
                                            ing wheel pad with a deployed airbag.
                                       S    Do not apply water, etc. to a steering wheel pad with
                                            a deployed airbag.
                                       S    Always wash your hands with water after completing
                                            the operation.
                                      2.    DEPLOYMENT WHEN DISPOSING OF STEERING
                                            WHEEL PAD ONLY
                                      NOTICE:
                                       S    When disposing of the steering wheel pad, never use
                                            the customer's vehicle to deploy the airbag.
                                       S    Be sure to follow the procedure given below when de-
                                            ploying the airbag.
                                      HINT:
                                      Prepare a battery as the power source to deploy the airbag.
RS-28
                  SUPPLEMENTAL RESTRAINT SYSTEM          -   STEERING WHEEL PAD AND SPIRAL CABLE

                                             (a) Check the function of the SST (see step 1-(a)).
                                             (b) Remove the steering wheel pad (see page RS-23).
                                             CAUTION:
                                              S  When removing the steering wheel pad, work must be
        SST                                      started 90 seconds after the ignition switch is turned
                                                 to the "LOCK" position and the negative (-) terminal
                                                 cable is disconnected from the battery.
                                              S  When storing the steering wheel pad, keep the airbag
                                    AB0152       deployment side facing upward.

                                             (c)   Using a service-purpose wire harness for the vehicle, tie
                          Wire Harness
                                                   down the steering wheel pad to the disc wheel.
                          Diameter                 Wire harness: Stripped wire harness section
                                                   1.25 mm2 or more (0.0019 in2. or more)
                                             CAUTION:
                                             If the wire harness is too thin or an alternative object is
                                             used to tie down the steering wheel pad, it may be snapped
    Stripped Wire Harness Section            by the shock when the airbag is deployed. Always use a
                                    AB0163   wire harness for vehicle use with an area of at least 1.25
                                             mm2 (0.0019 in.2).
                                             HINT:
                                             To calculate the area of the stripped wire harness section:
                                                   Area = 3.14 x (Diameter)2 divided by 4




                                                   (1)       Install the 2 bolts with washers into the 2 bolt holes
                                                             on the steering wheel pad.
                                                 Bolt:
                                                 L: 35.0 mm (1.378 in.)
                                                 M: 6.0 mm (0.236 in.)
                                                 Pitch: 1.0 mm (0.039 in.)
                               L
                                             NOTICE:
                        M
                                              S  Tighten the bolts by hand until the bolts become diffi-
                                    H23203       cult to turn.
                                              S  Do not tighten the bolts excessively.
                                                 (2) After connecting the SST below to each other, con-
                                                       nect them to the steering wheel pad connectors.
                             SST                 SST 09082-00802 (09082-10801, 09082-30801)




                                    H23207
                                                                                       RS-29
       SUPPLEMENTAL RESTRAINT SYSTEM   -   STEERING WHEEL PAD AND SPIRAL CABLE

                                    (3)    Using 3 wire harnesses, wind wire harness at least
                                           2 times each around the bolts installed on the left
                                           and right sides of the steering wheel pad.
                               CAUTION:
                                S  Tightly wind the wire harness around the bolts so that
                                   there is no slack.
                                S  Make sure that the wire harness is tight. If there is
2 Times or more                    slack in wire harness, the steering wheel pad may be-
                                   come loose due to the shock when the airbag is
                                   deployed.




                      H23204



                                    (4)    Face the airbag deployment side of the steering
                                           wheel pad upward. Separately tie the left and right
                                           sides of the steering wheel pad to the disc wheel
                                           through the hub nut holes. Position the SST con-
                                           nector so that it hangs downward through the hub
                                           hole in the disc wheel.
                               CAUTION:
                                S   Make sure that the wire harness is tight. If there is
                      H23205        slack in wire harness, the steering wheel pad may be-
                                    come loose due to the shock when the airbag is
                                    deployed.
                                S   Always tie down the steering wheel pad with the air-
                                    bag deployment side facing upward.
                               NOTICE:
                               The disc wheel will be marked by the airbag deployment,
                               so use an extra disc wheel.




                               (d) Install the SST.
                               CAUTION:
                               Place the disc wheel on level ground.
                                    (1) Connect the SST connector.
                                    SST 09082-00700
                               CAUTION:
                               To avoid damaging the SST connector and wire harness,
           SST                 do not lock the secondary lock of the twin lock. Also, se-
                      H23206   cure some slack for the SST wire harness inside the disc
                               wheel.
RS-30
                        SUPPLEMENTAL RESTRAINT SYSTEM              -   STEERING WHEEL PAD AND SPIRAL CABLE

                                                             (2)       Move the SST at least 10 m (33 ft) away from the
                                                                       steering wheel pad tied down to the disc wheel.
                         Battery



  SST
               10 m (33 ft) or more

                                              R13763



               Y                                       (e) Cover the steering wheel pad with a cardboard box or
                                                           tires.
                                                           Covering method using a cardboard box:
           Y                             X                 Cover the steering wheel pad with the cardboard box and
                                                           place weights on the cardboard box in 4 places totalling
                                                           at least 190 N (19 kg, 43 lb).
                                                           Cardboard box size:
                                                           Must exceed the following dimensions:
Weight                                        H00401       X = 460 mm (18.11 in.)
                                                           Y = 650 mm (25.59 in.)
                                                       NOTICE:
                                                        S  When dimension Y of the cardboard box exceeds the
                                                           diameter of the disc wheel with tire which the steering
                                                           wheel pad is tied to, X should be the following size.
                                                           X = 460 mm (18.11 in.) + width of tire
                                                        S  If a cardboard box whicn is smaller than the specified
                                                           size is used, the cardboard box will be broken by the
                                                           shock from the airbag deployment.




                                                             S    Covering method using tires:
                    Inner Diam.                                   Place at least 3 tires without disc wheels on the tire
                                                                  with disc wheel which the steering wheel pad is tied
                                                                  to. Place the tire with disc wheel on them.
                                      Width
                                                            Tire size: Must exceed the following dimensions:
                                                            Width: 185 mm (7.28 in.)
                                                            Inner diameter: 360 mm (14.17 in.)
 Tires                                                 CAUTION:
 (3 or More)                                           Do not use tires with disc wheels except on the top and bot-
                                                       tom.
                                                       NOTICE:
                                                        S   The tires may be marked by the airbag deployment,
                                                            so use the redundant tires.
                                              H23914    S   Do not place the SST connector under the tire be-
                                                            cause it could be damaged.
                                                                                                  RS-31
                SUPPLEMENTAL RESTRAINT SYSTEM   -   STEERING WHEEL PAD AND SPIRAL CABLE

                                             (1) Tie the tires together with 2 wire harnesses.
                                        CAUTION:
                                        Make sure that the wire harness is tight. Looseness in the
                                        wire harness results in the tires coming free due to the
                                        shock when the airbag is deployed.




                               H23917



                                        (f)   Deploy the airbag.
                                              (1) Connect the red clip of the SST to the battery posi-
                                                   tive (+) terminal and the black clip of the SST to the
            Battery                                battery negative (-) terminal.
                                              (2) Check that no one is within a 10 m (33 ft) radius of
SST                                                the disc wheel which the steering wheel pad is tied
                                                   to.
                                              (3) Press the SST activation switch and deploy the air-
      10 m (33 ft) or more     H23915              bag.
                                        CAUTION:
                                        When deploying the airbag, make sure that no one is near
                                        the tire.
                                        HINT:
                                        The airbag is deployed as the LED of the SST activation switch
                                        comes on.




                                        (g) Dispose of the steering wheel pad.
                                        CAUTION:
                                         S  The steering wheel pad becomes extremely hot when
                                            the airbag is deployed, so do not touch it for at least
                                            30 minutes after deployment.
                                         S  Use gloves and safety glasses when handling a steer-
                                            ing wheel pad with a deployed airbag.
                                         S  Do not apply water, etc. to a steering wheel pad with
                               H23208       a deployed airbag.
                                         S  Always wash your hands with water after completing
                                            the operation.
                                            (1) Remove the steering wheel pad from the disc
                                                  wheel.
                                            (2) Place the steering wheel pad in a plastic bag, tie it
                                                  tightly and dispose of it as other general part dispos-
                                                  al.



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