Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra tr ros insp

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                                                                            TR-27
                 TRANSFER   -   REAR OUTPUT SHAFT
                                                                             TR09O-03


                   INSPECTION
                   1.     INSPECT REAR OUTPUT SHAFT
A   B              Using a micrometer, measure the rear output shaft journal sur-
                   face outer diameter.
                          Minimum diameter:
                          Part A: 27.98 mm (1.1016 in.)
                          Part B: 36.98 mm (1.4561 in.)
                   If the outer diameter is less than the minimum, replace the rear
        F07990
                   output shaft.

                   2.    INSPECT DRIVE SPROCKET RADIAL CLEARANCE
                   Using a dial indicator, measure the radial clearance between
                   the sprocket and shaft with the needle roller bearing installed.
                         Standard clearance:
                         0.010 to 0.055 mm (0.0004 to 0.0022 in.)
                         Maximum clearance: 0.055 mm (0.0022 in.)
                   If the clearance exceeds the maximum, replace the drive
                   sprocket, rear output shaft or needle roller bearing.
        TF0522



                   3.     INSPECT FRONT DRIVE SHIFT FORK AND CLUTCH
                          SLEEVE CLEARANCE
                   Using a feeler gauge, measure the clearance between the front
                   drive shift fork and clutch sleeve.
                          Maximum clearance: 1.0 mm (0.039 in.)
                   If the clearance exceeds the maximum, replace the shift fork or
                   clutch sleeve.

        F07991



                   4.     INSPECT HIGH AND LOW SHIFT FORK AND CLUTCH
                          SLEEVE CLEARANCE
                   Using a feeler gauge, measure the clearance between the high
                   and low shift fork and clutch sleeve.
                          Maximum clearance: 1.0 mm (0.039 in.)
                   If the clearance exceeds the maximum, replace the shift fork or
                   clutch sleeve.

        F07992

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