Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tundra 2000-2006 Approved 04-06 techinfo.toyota.com ileaf 06toyrm 06toypdf 06rmsrc 06tundra tr ros reas
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download reas documenatation <<
Text preview - extract from the document
TR-28
TRANSFER - REAR OUTPUT SHAFT
TR09P-03
REASSEMBLY
1. INSTALL FRONT DRIVE CLUTCH SLEEVE ONTO
REAR OUTPUT SHAFT
(a) Install the front drive clutch sleeve onto the rear output
shaft.
NOTICE:
Make sure that the clutch sleeve is installed in the correct
direction.
F07993
(b) Install the 3 shifting keys and 2 springs.
Shifting Key
NOTICE:
Install the key springs so that their end gaps are not in line.
F07994
2. INSTALL SYNCHRONIZER OUTER, CENTER AND IN-
NER RINGS, DRIVE SPROCKET, SPACER AND BEAR-
ING
(a) Apply gear oil to the rear output shaft and needle roller
bearing.
(b) Install the synchronizer outer ring to the rear output shaft.
NOTICE:
Align the slots of the synchronizer outer ring with the shift-
ing keys.
(c) Install the synchronizer center and inner rings to the rear
output shaft.
NOTICE:
Align the slots of the synchronizer outer with those of inner
rings.
F07995
TR-29
TRANSFER - REAR OUTPUT SHAFT
(d) Install the needle roller bearing to the rear output shaft.
(e) Install the drive sprocket to the rear output shaft.
NOTICE:
Align the holes in the drive sprocket with the protrusions
of the synchronizer center ring.
(f) Install the spacer and align it with the ball.
F07996
(g) Using SST and a press, install a new bearing with the
spacer groove facing the drive sprocket.
SST 09316-60011 (09316-00011, 09316-00071)
SST
Bearing
F07997
3. INSPECT DRIVE SPROCKET THRUST CLEARANCE
Using a feeler gauge, measure the drive sprocket thrust clear-
ance.
Standard clearance:
0.10 to 0.25 mm (0.0039 to 0.0098 in.)
TF0516
4. INSERT HIGH AND LOW CLUTCH HUB ONTO
CLUTCH SLEEVE
High and Low NOTICE:
Clutch Sleeve
Make sure that the high and low clutch hub is installed in
Front High and Low the correct direction.
Clutch Hub
TF0690
TR-30
TRANSFER - REAR OUTPUT SHAFT
5. INSTALL HIGH AND LOW CLUTCH HUB ASSEMBLY
Using a press, install the high and low clutch hub assembly.
F08796
6. INSTALL SNAP RING
Select a snap ring that allows for minimum axial play and install
it to the shaft.
Mark Thickness mm (in.)
K 2.00 to 2.05 (0.0787 to 0.0807)
L 2.05 to 2.10 (0.0807 to 0.0827)
A 2.10 to 2.15 (0.0827 to 0.0846)
B 2.15 to 2.20 (0.0846 to 0.0866)
TF0529
C 2.20 to 2.25 (0.0866 to 0.0886)
D 2.25 to 2.30 (0.0886 to 0.0906)
E 2.30 to 2.35 (0.0906 to 0.0925)
F 2.35 to 2.40 (0.0925 to 0.0945)
G 2.40 to 2.45 (0.0945 to 0.0965)
H 2.45 to 2.50 (0.0965 to 0.0984)
J 2.50 to 2.55 (0.0984 to 0.1004)
◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo