Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Tacoma 1995-2000 Approved service repair manuals 98-00 Trailer Towing Converter Box Replacement Campaign Converter Installation Reg Cab
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VI. CONVERTER BOX INSTALLATION (REGULAR CAB)
1. INSTALLATION OF NEW CONVERTER BOX
(a) Remove the left scuff plate by removing
the four screws.
(b) Remove the rear speakers (if equipped)
(1) Remove the four bolts from each
speaker.
(2) Disconnect the connector from each
speaker.
(c) Remove the lower rear window trim (if
equipped).
(1) Remove the lower rear window trim
by releasing the five clips using a
nylon pry tool.
(d) Remove the rear cab wall trim panel (if
equipped).
(1) Remove the two bolts from the lug
wrench holder.
(2) Loosen the wing nut and remove the
jack handle.
(3) Remove the jack retainer and
remove the jack.
(e) Remove the rear wall trim panel and
grommet.
(1) Remove the four retaining clips and
remove the trim panel.
(2) Remove the grommet in the lower
left corner.
(f) Remove jack handle (vehicles without
rear wall trim panel).
(1) Remove the wing nut and remove
the jack handle.
(2) Remove the grommet in the lower
left corner.
(g) Modify the rear wall trim panel (if
equipped).
(1) Cut out area as shown.
NOTE:
Panel is shown from the backside.
TACOMA 2
(2) Cut packing tape as shown.
NOTE:
Do not cut the 80mm x 60mm piece of
tape.
(h) Surface preparation.
(1) Clean surface in the area shown
using a prep-solvent.
(2) Attach a 25mm x 15mm piece of
packing to the rear of the cab wall
as shown.
(3) Temporarily apply cloth tape to
protect the vehicle sfinish as shown.
(i)Bend the converter box mounting
bracket.
(1) Bend the top of the bracket as
shown.
NOTE:
There should be a 1.5 2.0 mm gap
on the bracket after bending.
(2) Install the 80mm x 60mm packing
around the mounting bracket as
shown.
(j) Mount the converter box.
(1) Carefully slid the converter-
mounting bracket between the rear
cab wall ribs.
(2) Hook the bent portion of the bracket
onto the cab wall support brace.
NOTE:
Ensure that the converter bracket is fully
seated on to the cab wall support.
(3) Remove the protective paper from
the converter box.
(4) Firmly press the converter box to the
rear cab wall.
TACOMA 3
(5) Tighten the mounting bracket to the
rear cab wall as shown.
(k) Install the converter box harness.
(1) Connect the 8-Pin and 2-Pin
connectors of the converter box
harness to the converter box.
(2) Route the gray 4-Pin connector
though the hole in the rear of the
cab wall.
(3) Install the grommet into the rear cab
wall.
(4) Route the 13-Pin connector harness
forward between the seat belt
anchor and the B-Pillar.
(5) Release the carpet clips.
(6) Unplug the 13-Pin connector located
underneath the front driver s s
eat.
(7) Install the insulator block to the
bottom of the 13-Pin male connector
of the converter box harness.
(8) Connect the two 13-Pin converter
box harness connectors to the
vehicle harness.
(9) Route the converter box harness
along the vehicle sharness.
(10) Secure the insulator block to the
floor of the cab as shown.
TACOMA 4
(10) Secure the converter box harness to
the vehicle sharness using the 5 tie-
wraps as shown.
(11) Secure the fuse section of the
converter box harness to the rear
cab wall as shown using the packing
tape.
(12) Loop and secure any excess wire
using the packing tape as shown.
1. REASSEMBLE THE INTERIOR
(a) Reinstall the jack handle (vehicles
without rear wall trim panel).
(b) Reinstall the jack handle and tighten the
wing nut.
(a) Reinstall the rear cab wall trim panel (if
equipped).
(1) Reinstall the rear cab wall trim panel
and engage the 4 clips.
TACOMA 5
(d) Reinstall the jack and the jack retainer.
(a) Reinstall the lug wrench holder using the
two bolts.
(b) Reinstall the jack handle and tighten the
wing nut.
(c) Reinstall the lower rear window trim (if
equipped).
(1) Reinstall the lower rear window trim
by engaging the five clips.
(g) Reinstall the rear speakers (if equipped)
(1) Reconnect each speaker.
(2) Reinstall the four bolts for each
speaker.
(h) Reinstall the carpet clips.
(i) Reinstall the left scuff plate using the four
screws.
(j) Proceed to Section VIII.
TACOMA 6
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