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EC_Mirror_Install


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TOYOTA                        CAMRY                              2002 -                                        EC MIRROR
Section I - Installation Preparation
Part Number: PT374-33020
Section I - Installation Preparation
Kit Contents
 Item #      Quantity Reqd.   Description                              Special Chemicals
 1           1                AD Mirror Assembl y                      Cleaner                         3MTM Prep Solvent-70, or
                              w/Compass                                                                Household Win dex
 2           1                Hardware Bag
 3           1                Installation Instructions
                                                                      General Applicability
                                                                       LE, SE
Hardware Bag Contents
 Item #      Quantity Reqd.   Description                             Recommended Sequence of Application
 1           1                T-tap connector: Red 3M                  Item #      Accessory
 2           1                Wire Cover                               1           VIP                    V3
 3           1                EC Mirror Wire Harness                   2           EC Mirror              N1
 4           6                Foam Tape                                3
 5           10               Wire Ties                                                                             *Mandatory
 6           1                Operation Instruction Card              Legend
 7           1                10 mm Hex Head Bolt
                                                                        STOP
                                                                                STOP: Damage to the vehicle may occur. Do not
                                                                                proceed until process has been complied with.
Additional Items Required For Installation                                      OPERATOR SAFETY: Use caution to avoid risk of
 Item #      Quantity Reqd.   Description                                       injury.
 1                                                                              CRITICAL PROCESS: Proceed with caution to ensure
                                                                                a quality installation.
                                                                                GENERAL PROCESS: This highlights specific
Conflicts                                                                       processes to ensure a quality installation.
 Note: XLE                                                                      TOOLS & EQUIPMENT: Calls out the specific tools
                                                                                and equipment recommended for this process.
Recommended Tools
 Safety Tools
 Vehicle Protection               Blankets

 Special Tools
 None

 Installation Tools
 Screwdriver                      Phillips #2
 Screwdriver                      Flat Blade, 4 mm max.
 Ratchet
 Socket                           10 mm
 Torx Head Driver                 T20
 Dark Towel or Cloth              For Testing
 Torque Wrench (2)                0-30 lbf.-in., 0-10 lbf.-ft.
 Needle Nose Pliers
 Nylon Panel Removal Tool         e.g. Panel Pry Tool #1
                                  Toyota SST # 00002-06001-01
 Slotted Nylon Removal Tool       *See Note below.
 Side Cutters

*NOTE: A suitable tool can be obtained from:-
     Plastic Factory

     (310) 532-8850


  Issue: B       07/23/01                                   Page 1 of 9 pages            Supplier Ref #: 550-0225                DIO
 TOYOTA                        CAMRY                        2002 -                                             EC MIRROR
 Section II - Installation Procedure
 Section II - Installation Procedure

                                                                                10 mm Socket and
 A. Remove Overhead Console.                                                        Ratchet
                                                                                                                     Negati ve
        1. Remove the negative battery cable. (Fig. A-1)                                                           Battery Cable

STOP         i.   Protect fender before starting.
             ii. Be careful to not touch the positive battery
                 terminal.
                                                                               Fig. A-1
             iii. Wait two (2) minutes before removing "A"
                  pillar trim. Vehicle may have side air bag               Sl otted Nyl on Removal Tool
                  curtain.
        2. Using a nylon removal tool, insert tool at front
           edge of overhead console bezel and carefully
           pry down. (Fig. A-2)
STOP         i.   Protect floor and seats before starting
                                                                  Fig. A-2
             ii. With hands, carefully pull down the front
                 edge of console bezel to release the two
                 clips holding the console.
        3. Slide the overhead console bezel forward to
           release the three support tabs from rear of
           bezel from the headliner area. (Fig. A-3)                                                                Support
                                                                                                                     Tabs
                                                                                                                      (3)
        4. Disconnect connector from the overhead                              Fig. A-3
           console and carefully store on a clean, padded
           surface. (Fig. A-4)
                                                                                                       Connector
 B. Sun Visor Removal.

        1. Remove sun visor and sun visor clips to
           release headliner.
        2. Using a slotted nylon removal tool, rotate
                                                                               Fig. A-4
           driver side sun visor clip 900
           counterclockwise. (Fig. B-1)                            Sun Visor Clip
                                                                                    Rotate 900 CCW
STOP         i.   Carefully pull clip away from headliner
                  taking care not to damage clip.

                                                                                     Sl otted Nyl on
                                                                                     Removal Tool
                                                                  Fig. B-1

       Issue: B   07/23/01                             Page 2 of 9 pages            Supplier Ref #: 550-0225                       DIO
 TOYOTA                         CAMRY                      2002 -                                               EC MIRROR
 Section II - Installation Procedure
        3. Remove plastic cover from sun visor mounting
                                                                                       Sl otted Nyl on Removal Tool
           base to expose two (2) screws. (Fig. B-2)
        4. Remove two (2) screws from sun visor
           mounting base. (Fig. B-3)
             i.   Disconnect vanity mirror light connector
                  and carefully store sun visor components
                  on a clean, padded surface.                                  Fig. B-2


 C. Vehicle Plastic Trim Component Removal.                                            Philli ps Screwdri ver


        1. Carefully remove driver's side scuff plate.
           (Fig. C-1)
                                                                               Remove
STOP         i.   Be careful not to scratch trim pieces.                       two screws

             ii. Carefully remove driver's side cowl cover.                    Fig. B-3

        2. Carefully remove driver side assist-handle
                                                                                       Nyl on Removal Tool
           plastic covers. (Fig. C-2)
                                                                                                                Scuff
             i.   Remove the (2) 10mm hex head bolts.                                                           Plate
                                                                               Cowl
        3. Carefully pull down door seal to allow head                         Cover
           liner to drop. (Fig. C-3)
        4. With a nylon removal tool, carefully pry away                       Fig. C-1
           the top of A-pillar and remove. (Fig. C-4)
STOP         i.   Be careful not to scratch pillar.                        10mm Ratchet and Socket
                                                                                                                 10 mm Hex Head Bolt

             ii. Store all parts on a clean padded surface.




                                                                 Fig. C-2


                                                                 Door Weather Seal



                                                                                                                Nyl on Removal Tool


                                                                 Fig. C-3



                                                                                                      Fig. C-4


       Issue: B   07/23/01                             Page 3 of 9 pages           Supplier Ref #: 550-0225                  DIO
 TOYOTA                         CAMRY                     2002 -                                         EC MIRROR
 Section II - Installation Procedure
        5. Vehicles with side air bag curtains, carefully
                                                                                     Nyl on Removal Tool ; Ratchet and
           lift up the plastic cover to expose the 10 mm                                      10 mm Socket
           hex head bolt. (Fig. C-5)
             i.   Be careful not to scratch pillar.
             ii. Remove the 10mm hex head bolt.                           Vehi cles with
                                                                          si de ai rbag
             iii. Remove A-pillar trim.                                   curtai ns have
                                                                          pl asti c cover
             iv. Store all parts on a clean padded surface.               Fig. C-5

        6. Sunroof models only. Carefully remove
           sunroof opening trim. (Fig. C-6)
STOP         i.   Be sure hands are clean.
        7. Remove coin holder. (Fig. C-7)
             i.   Remove coin box by pressing on tab and
                  pulling box out.                                        Fig. C-6

             ii. Remove the screw from behind coin box                              Philli ps Screwdri ver
                 area.
        8. Remove lower dash panel. (Fig. C-8)
             i.   Remove the hood release handle from the
                  cable by unsnapping the cable.                            Tab

             ii. Open plastic cover over right side screw to              Fig. C-7
                 expose screw.                                                          Nyl on Removal Tool ;
                                                                                      Ratchet and 10 mm Socket;
             iii. Remove screw from the lower right side of                              Philli ps Screwdri ver
                  the dash panel.
             iv. Remove one (1) 10 mm hex head bolt
                 from the lower left area of the lower dash
                 panel.                                                     Bolt
                                                                                        Hood Release            Screw
        9. Carefully remove lower dash panel by pulling                   Fig. C-8
                                                                                          Handle             Cover/Screw
           it rearwards then down towards the floor.
                                                                                   Disconnect the (2) connectors,
           (Fig. C-9)                                                              Tracti on and IP li ght di mmer
             i.   Disconnect the two connectors on lower
                  dash panel.
             ii. Store lower dash panel on a clean padded
                 surface.

                                                                          Fig. C-9
       Issue: B   07/23/01                            Page 4 of 9 pages        Supplier Ref #: 550-0225                    DIO
 TOYOTA                        CAMRY                       2002 -                                         EC MIRROR
 Section II - Installation Procedure
 D. Original Equipment (OE) Mirror Removal.
        1. Using a T20 Torx head driver, remove the OE
           mirror. (D-1)
        2. Discard the OE mirror.

 E. Mirror Installation.                                                                             T20 Torx Head
                                                                              Fig. D-1                   Dri ver
        1. Slide the electrochromic compass mirror onto
           the mounting button on the windshield.                                          Wi ndshiel d Wire Cover
                                                                                                 Compass Wire
        2. Tighten the screw on the mirror mounting                                              Retai ning Clip

           bracket. Specified torque range is 15 lbf-in.                                           7 Pin Connector

        3. Plug the wire harness 7-pin connector into the
           back of the mirror. (Fig. E-1)
                                                                                                     T20 Torx Head
             i.   Route the mirror wire harness into the                      Fig. E-1                   Dri ver

                  groove of the windshield wire cover.                        Mirror Wire Harness,       Foam tape
                                                                                rearward of I/P            (x2)
             ii. Attach the windshield wire cover to the                       Reinforcement Bar
                 mirror mounting bracket and secure wire
                 harness with retaining clip as shown.                             I/P
                                                                              Reinforcement
        4. Slide the wire cover firmly under the                                   Bar

           headliner.
                                                                             Fig. E-2
STOP
             i.   Be careful not to bend headliner.
                                                                                                            Foam
        5. Route the mirror wire harness into the                                                         Tape (x2)
           headliner and down the A-pillar - along side
           the OE wire harness.
        NOTE: Wire harness must allow mirror to
        experience full range of movement (turn full left
                                                                             Mirror Wire Harness
        and full right) with tension relief.
                                                                              Fig. E-3
        6. Route harness rearward of instrument panel
           reinforcement bar as shown. (Fig E-2)
                                                                          Foam Tape (x4                   Foam Tape (5th pi ece)
             i.   Secure mirror wire harness with two (2)
                  pieces of foam tape.
        7. Route mirror wire harness down from "A"
           pillar as shown. (Fig. E-3)
        8. Apply foam tape to headliner (5 places) as
           shown. (Fig. E-4)                                      Fig. E-4                              Mirror Base



       Issue: B   07/23/01                            Page 5 of 9 pages           Supplier Ref #: 550-0225               DIO
 TOYOTA                        CAMRY                      2002 -                                      EC MIRROR
 Section II - Installation Procedure
        9. Loosely secure the mirror wire harness to the
                                                                                                         Wire Ti es
           OE wire harness with four (4) wire ties along                                                   (x4)
           the A-pillar as shown. (Fig. E-5)
STOP         i.   Be sure to keep mirror wire harness away
                  from side air bag curtain and wire tie OE               Side Airbag
                  harness.                                                  Curtain

        10. Locate the gray flasher relay at the lower left
            side of cowl area. (Fig. E-6)                                 Fig. E-5
        11. Locate the red - blue wire in the wire harness
            from the flasher relay. (Fig. E-7)                             Flasher
                                                                           Relay
        12. Apply the Red T-tap connector to the
            red - blue wire about one (1) inch from
            connector with pliers. (Fig. E-8)
        13. Make sure T-tap halves are snapped together
            and secure.
             i.   Plug the red connector of the mirror wire               Fig. E-6
                  harness into the T-tap.
             ii. Make sure the spade terminal is properly                                                      Flasher
                                                                                                                Relay
                 inserted in T-tap to make electrical
                 contact.
                                                                           Red - Bl ue
                                                                             Wire




                                                                          Fig. E-7


                                                                                 Needle Nose Pliers




                                                                          Fig. E-8




       Issue: B   07/23/01                            Page 6 of 9 pages       Supplier Ref #: 550-0225                   DIO
TOYOTA                     CAMRY                       2002 -                                      EC MIRROR
Section II - Installation Procedure
   14. Locate the unused weld nut at the lower cowl
                                                                              10 mm Socket and Ratchet
       panel as shown. (Fig. E-9)
        i.   Pull ground wire apart from ignition wire
             enough to allow connection to ground
             bolt.
   15. Using a 10 mm socket and ratchet, attach the                                                   Wel d Nut
                                                                                                     for Ground
       ground lug of the mirror wire harness with the                                                Connecti on
       provided 10mm hex head bolt to the weld nut.                    Fig. E-9
        i.   Make sure the bolt is secure.
   16. Bundle excess mirror wire harness to the
       vehicle's main harness and secure excess with
       three (3) wire ties. (Fig E-10)
   17. Tighten all wire ties and cut excess.

F. Testing.
   1. Reconnect the negative battery cable.
      (Fig. F-1)                                                       Fig. E-10
        i.   Tighten the nut to 36 lbf-in.
        ii. Be careful not to touch the positive battery                          Torque Wrench, 10 mm Socket
            terminal.
                                                                                                       90
   2. Turn ignition switch to ON.
                                                                                                   



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