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Mudguard_Install


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TOYOTA                        CAMRY                         2002 -                                            MUDGUARDS
Section I        Installation Preparation
Part Number: 08414-33810
Section I Installation Preparation
Kit Contents                                                      General Applicability
 Item #      Quantity Reqd.   Description
 1           1                Front Passenger Side Mudguard       Recommended Sequence of Application
                              (P/N 76621-33080)
                                                                    Item #      Accessory
 2           1                Front Driver Side Mudguard
                              (P/N 76622-33080)                     1
 3           1                Rear Passenger Side Mudguard          2
                              (P/N 76625-33080)                     3
 4           1                Rear Driver Side Mudguard                                                          *Mandatory
                              (P/N 76626-33080)                   Legend
                                                                     STOP
                                                                             STOP: Damage to the vehicle may occur. Do not
Hardware Bag Contents                                                        proceed until process has been complied with.
 Item #      Quantity Reqd.   Description                                    OPERATOR SAFETY: Use caution to avoid risk of
                                                                             injury.
 1           4                Screw Grommet (90189-06157)
 2           6                Phillips Pan Head S.T. Screw                   CRITICAL PROCESS: Proceed with caution to ensure
                                                                             a quality installation.
                              (90164-60024)
 3           2                Screw Grommet (90189-06006)                    GENERAL PROCESS: This highlights specific
                                                                             processes to ensure a quality installation.
 4           6                Captive Washer Hex Head S.T.
                              Screw (90159-60500)                            TOOLS & EQUIPMENT: Calls out the specific tools
                                                                             and equipment recommended for this process.
 5           2                Screw Grommet (90189-06177)
 6           4                Tinnerman U-Nut
                              (90183-06019)

Additional Items Required For Installation
 Item #      Quantity Reqd.   Description
 1           None

Conflicts
 Note:
Recommended Tools
 Safety Tools
 Safety Glasses

 Special Tools
 None

 Installation Tools
 Phillips Screwdriver            #2
 Drill
 Drill Bit                       8mm
 Socket                          10mm ( 3/8" drive)
                                 3
 Socket Driver                     /8 "
 Clean Cloth/Rag                 Lint-free

 Special Chemicals
 Cleaner                         3MTM Prep Solvent-70




  Issue: A       07/12/02                             Page 1 of 3 pages                     Supplier Ref #:                  DIO
 TOYOTA                        CAMRY                      2002 -                                                 MUDGUARDS
 Section II        Installation Procedure
 Section II        Installation Procedure

 A. Clean Front and Rear Mounting Areas
STOP    1. Clean and degrease front and rear body panels
           where mudguards are to be located with
           3MTM Prep Solvent-70.
            i.    When cleaning with 3MTM Prep
                  Solvent-70 follow the manufacturer s
                  directions. Do not allow cleaner to air dry.          Fig. B1


 B. Front Mudguard Installation
STOP    1. Remove the two (2) vehicle clips securing the                    1

           fender liner at the two positions shown.
           (Fig. B1)
STOP    2. Install the grommets (1) & (3). (Fig. B2)
                                 1     3

        3. Attach and loosely secure the front mudguard
           by tightening the lower screw 2 . Tighten the
                                                                        Fig. B2                                     3
           two other screws (2) fully while taking care
                                2
           that no gap is left between the front mudguard
           and the fender panel. Then fully tighten the
           lower screw. (Fig B3)                                            2

        4. Repeat procedure (B.1.       B.3.) for other side.

 C. Rear Mudguard Installation
STOP    1. Hold the rear mudguard against the rear
           bumper so that the attaching portion is brought
           into close contact with the bumper.                          Fig. B3                     2

STOP    2. Using mudguard as a template drill two (2)
           8 mm holes in the locations shown, while
           holding part tight against body. (Fig. C1)




                                                                         8mm Drill Bit/Drill                            Fig. C1


       Issue: A   07/12/02                          Page 2 of 3 pages                          Supplier Ref #:                DIO
TOYOTA                      CAMRY                         2002 -                                            MUDGUARDS
Section II    Installation Procedure
   3. Install the two (2) Tinnerman U-nuts (6) in the
                                            6
      drilled holes shown. (Fig. C2)
                           5
   4. Install the grommet (5) in the hole below.                              6
      (Fig. C2)
   5. Attach and loosely secure the rear mudguard
      by tightening the lower screw (4). Tighten the
                                       4
      two other screws (4) fully while taking care
                          4
      that no gap is left between the rear mudguard
                                                                        Fig. C2                                    5
      and the bumper. Then fully tighten the lower
      screw. (Fig. C3)
   6. Repeat procedure (C.1.         C.5.) for other side.



                                                                          4




                                                                        Fig. C3                                4




TOYOTA                      CAMRY                         2002 -                                            MUDGUARDS
Section III    Functional Verifications


       Section III       Functional Verifications

       Check:                                                                 Look For:


       Gaps between mudguard and bodyside                                     Excessive gaps




  Issue: A    07/12/02                              Page 3 of 3 pages                     Supplier Ref #:              DIO



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