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BBK DP710_DP810


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                                    Edition     Distribution
                                  Approved by   Approved by

Confidential




               BBK COMPANY
                  DP710/DP810




                 Service Manual
                                             Contents
1. Cover      ------------------------------------------------------------------------------------------P1

2. Contents        ------------------------------------------------------------------------------------P2~P5

3. Specifications       -------------------------------------------------------------------------------P6~P10

    3.1Product Overview              ------------------------------------------------------------------P6~P8

    3.2DP710 Specifications ------------------------------------------------------------------ P9

    3.3DP810 Specifications ------------------------------------------------------------------ P10

4. Warning         ------------------------------------------------------------------------------------P11

5. Disassembly          -------------------------------------------------------------------------------P12~P35

   5.1Disassembling the Outer Screws and the Strap Holder                        ----------------------P12

             Bottom Screws          ------------------------------------------------------------------- P12

             Right Screws           ------------------------------------------------------------------- P12

             Left Screws and Strap Holder ---------------------------------------------------P12

   5.2Disassemble Back Cover Unit                ----------------------------------------------------- P13~P16

             Notes on the Diassembly of the Back Cover                      -------------------------- P13

             LCD----------------------------------------------------------------------------------P14

             LCD Sponge and Paste             -------------------------------------------------------- P14

             Back Button Board and Fastening Screws                 ---------------------------------- P14

             Direction Button        ------------------------------------------------------------------P15

             Direction Button Cover           -------------------------------------------------------- P15

             W-T Button ------------------------------------------------------------------------- P15

             4 Function Buttons             -----------------------------------------------------------P15

             Direction Button Cover              ----------------------------------------------------- P16

             TFT Protector             ---------------------------------------------------------------- P16

   5.3 Disassemble the Battery Cover Unit                --------------------------------------------- P17
       Battery Cover Shaft           -----------------------------------------------------------P17

       Battery Cover Sheet and Fastening Screws------------------------------------ P17

5.4Discharge the Main Board                  ---------------------------------------------------P18~P20

       Disassemble the Main Board            ------------------------------------------------ P18

       Notes on the Disassembly of the Main Board                    -------------------------- P18

       Main PCB Sponge------------------------------------------------------------------- P19

       MC_Pet         ------------------------------------------------------------------------- P19

       Connection betwee the LENS FPC and the M/B                    --------------------------P19

       Connection between the CCD FPC and the M/B                    --------------------------P19

       Disassemble M/B Fastening Screws                  -------------------------------------- P19

       Xe Line(+/-)           ------------------------------------------------------------------ P20

       Trigger Line          ------------------------------------------------------------------- P20

       MC Line(+/-) ---------------------------------------------------------------------- P20

       AF Light Line(+/-)         --------------------------------------------------------------P20

       MIC Line(+/-)           -----------------------------------------------------------------P20

       Speaker Line(+/-)       -----------------------------------------------------------------P20

5.5Disassemble the Lens Unit              ----------------------------------------------------- P21

       Disassemble the Lens Fastening Screws                 ---------------------------------- P21

       CCD FPC        ---------------------------------------------------------------------------P21

       LENS FPC ---------------------------------------------------------------------------P21

5.6Disassemble the Body Unit           -------------------------------------------------------- P22~P27

       Disassemble the Body Fastening Screws                 ---------------------------------- P22

       Disassemble the Main Capacitor Unit                --------------------------------------P23

           Main Capacitor           ----------------------------------------------------------- P23

           CAP Board--------------------------------------------------------------------P23

           MC Line(+/-)            -------------------------------------------------------------P23
       Disassemble the Speaker         -------------------------------------------------------P24

       Disassemble the Power PCB Unit and Fastening Screws                   --------------- P25

       Disassemble the Battery Buffer and Fastening Screws---------------------- P26

       Disassemble the Battery Buffer Thinking Proof-------------------------------P26

       Disassemble the Reflector Umbrella             ----------------------------------------P27

           Reflector Umbrella        -------------------------------------------------------- P27

           Xe Line(+/-)     ------------------------------------------------------------------ P27

           Xe Tube and Silicone ------------------------------------------------------ P27

           Trigger Line and Cu Foil         --------------------------------------------------P27

5.7Disassemble the Middle Cover Unit              -------------------------------------------P28~P34

       Disassemble the Flash Panel and Fastening Screws ------------------------P28

       AF_LED       ---------------------------------------------------------------------------P28

       AF_LED Line(+/-)          -------------------------------------------------------------P28

       Disassemble the Middle Cover and the Front Cover                 ---------------------P29

       Disassemble the Top PCB Unit and Fastening Screws ---------------------P30

       Disassemble the Power Key           ---------------------------------------------------P30

       Disassemble the Modedial board Brush Fastening Screws------------------P31

       Disassemble the Modedial Body Board Fastening Screws------------------ P31

       Disassemble the Mold LED Light Guide                 ----------------------------------P31

       Mode Ball and Modedial Spring             ---------------------------------------------P32

       Shutter Button and Shutter button Spring ------------------------------------ P33

       Disassemble the Modedial Unit             ---------------------------------------------P34

5.8Disassemble the Front Cover Unit              ---------------------------------------------P35

       Disassemble the MIC        ----------------------------------------------------------- P35

       Disassemble the Self LED Leader --------------------------------------------- P35
6. Test Station --------------------------------------------------------------------------------------P36~P43
    Test Items and Procedure for Main parts while being Replaced                       --------------- P36

    List of Measurement Instruments used for the Test                      --------------------------- P36~P38

    Operation Procedure for each Test Item --------------------------------------------------P39

          Operation Procedure for Self test, Lens test, and EFA                  ---------------------P39

          Run- in Test ------------------------------------------------------------------------------P39

          End Voltage Setting           --------------------------------------------------------------- P40

          ISO Sensitivity, Shutter Calibration, CCD Bad Pixel Compensation,

               Color Calibration, White Image Auto Shot (5-in-1)                       --------------- P40

          Auto Focus Inspection ------------------------------------------------------------------ P41

          Flash Calibration Operation (Cali Flash)              --------------------------------------- P42

          USB ID Writing Operation-----------------------------------------------------------P42~P43

7. Circuit Diagram            --------------------------------------------------------------------------P44~P62

    Precautions -------------------------------------------------------------------------------------P44

    M/B--------------------------------------------------------------------------------------------- P45~P60

    CCD FPC--------------------------------------------------------------------------------------P61

    TOP/B ------------------------------------------------------------------------------------------ P62

8. Tool     --------------------------------------------------------------------------------------------- P63~P64

9. BOM         ------------------------------------------------------------------------------------------ P65~P66
Specifications

   Product Overview

      Front View




                      ###
DP710 Specifications
DP810 Specifications
                                           Warning
                              There is electrical current inside the camera. Please
                              be careful while removing the cover to avoid electric
                              shock.
                              While removing the cover, please discharge the large
                              capacitors according to the Repair Manual.




Description of the use of lead-free solder in the product.
        In this product, lead-free solder is used.

        During the soldering, the Unleaded Soldering Machine and solder iron must be used.

        It is not allowed to mix the lead-free solder and the lead-alloy solder.

        The Soldering Machine cannot be used together with the solder iron.




Note:        It is necessary to take out the SD card and the battery before disassembling the camera.
         While disassembling the camera, it is necessary to pay attention to the locations
         of the soldering joints and the soldering methods of various conducting wires, the
         screw types, and the fastening methods for screws.

         There is weak static current in the electronic device, so it must be connected to the ground.
Disassembly


   Disassembling the Outer Screws and the Strap Holder



        CR074161399       Outer Screws

        CR073030699       Strap Holder




                                         




      Note: After  is disassembled, apply force gently to remove .
   Disassemble Back Cover Unit

   After the outer screws and the strap holder are removed, the back cover
   unit can be disassembled.


Note:   1. While disassembling the back cover unit, be careful not to apply too much force to
        avoid damage to the back cover hook(s).
        2. The TFT LCD FPC is connected to the CONNECTOR on the M/B, so after the
        back cover is separated from the middle cover, the connection between the LCD
        FPC and the M/B can be accessed (as shown in the figure).


                             Hook position on          Connection joint on
                             the back cover            the M/B for the
                             (example)                 LCD FPC
Disassemble the Back Cover Unit - 1


    CR073070299        Screw
    ELC0730009         LCD
    CR073032399        LCD Sponge
    CR073032699        LCD-FPC Tape
                       W/T Button Anti-
    CR073033099
                       Static Paste
    CR073031199        Button Buffer
    CR073032799        LCD Tape
    CR073011199        LCD Insulated Pet




                                                                         
                                           




           Figure 1                               Figure 2

   Note:
   1.While assembling, attach the LCD-FPC tape on the back cover, attach the LCD
   sponges on the back cover according to the 4 positions in Figure 1, assemble the
   LCD and then fix it with adhesive (as shown in Figure 2).
Disassemble the Back Cover Unit - 2

    CR073030899        Direction Button Ring
    CR073030799        Direction Button
    CR073030299        W-T Button

    CR073033099        W-T Button Anti- Static Paste

    CR073032199        Delete Key (Black)
    CR073031099        OK Key (Black)
    CR073031999        MENU Key
    CR073031699        Face Clear Key




   Note:
   1.While assembling the Face Clear key, MENU key, OK key, and the Delete key,
   the thinking proof design on the back cover can avoid the assembly in the reverse
   direction.
   2.Assemble the direction button first and then the OK key.
   3.After the 4 buttons are assembled, the back button board should be assembled
   and the screws are then fastened.
Disassemble the Back Cover Unit - 3

    CR073031299         TFT Protector
    CR073032599         TFT Protector Paste

    CR073030299         W-T Button
    CR073031699         Face Clear Key
    CR073031999         MENU Key
                        Direction Button
    CR550330499
                        Cover (Black)
    CR073031099         OK Key (Black)
    CR550335599         OK Key Cover
    CR073032199         Delete Key (Black)
    CR073030499         W-T Spring




   Note:
  1.The direction button cover and the direction button are fixed with adhesive.

  2.After the direction button ring is assembled, the direction button should be assembled.
  The thinking proof design can avoid the assembly in the reverse direction.

  3.After the W-T button spring is assembled, press the W-T button into position.
Disassemble the Battery Cover Unit

    CR073040399        Battery Cover Shaft
    CR510240299        Battery Cover Sheet
    CR073040199        Battrey Cover
    CR074161299        Screw




  Note:
  1.While taking out the battery cover shaft, open the battery cover and then place
  the camera upside down to take out the battery cover shaft.
  2.While assembling, assemble the battery cover sheet into the battery positioning
  slot and then fasten the screws.
  3.Put the battery cover into the body at the open position, insert the battery cover
  shaft into the positioning hole and fix it and then close the battery cover.
Discharge the Main Board
Disassemble the Main Board

     EWI0730059         MC Line(+) Electrode

     EWI0730069         MC Line(-) Electrode

     EWI0730019         Xe Line(+) Electrode

     CR073033799        MC_PET


   Note: After the MC_PET is torn off, discharge is performed by using the discharge
   rod. While discharging, the positive electrode of the discharge rod should be placed
   at position  or  in the following figure and the negative electode should be
   placed at position.
Disassemble the Main Board - 1

      CR0730001U9
                      MAIN PCB UNIT
      CR0830001U9
    CR073070199       Screw
    CR073033799       MAIN PCB SPONGE
    CR073010599       MC_PET
    CCD FPC
    CCD FPC CONECTOR
    LENS FPC
    LENS FPC CONECTOR




  Note
  1.Before disassembling the M/B, make sure that the main capacitor has been
  discharged completely.
  2.While disconnecting CCD FPC and LENS FPC from the M/B, pay attention to
  avoid damaging the connector on the M/B.
Disassemble the Main Board - 2

    EWI0730059         MC line(+) Electrode
    EWI0730069         MC line(-) Electrode
    EWI0730019         Xe Line(+) Electrode
    EWI0730029         Xe Line(-) Electrode
    EWI0730009         Trigger Line Electrode
    EWI0730039         AF Light Line(+) Electrode
    EWI0730049         AF Light Line(-) Electrode
    MIC Line(+) Electrode
    MIC Line(-) Electrode
    Speaker Line(+) Electrode
    Speaker Line(-) Electrode




                       a
  Note: While soldering the wires, pay attention not to mix up the position or reverse
  the positive/negative electrode (there are +/- marks printed on the M/B)
Disassemble the Lens unit
         CR0730601U9         LENS UNIT

         CC039225899         SCREW

         CCD FPC

         LENS FPC

         CR073011099         M/B sustained sponge




                                 




                                                                         

                                   




   Note: While disassembling or assembling the lens unit, pay attention
   not to damage CCD FPC and Lens FPC.
   While assembling, press the lens unit into position, and then fasten the
   screws.
Disassemble the Body Unit - 1

     CR073070199         Screw*5




        Body Unit                            Middle Cover and Front Cover Unit




                                                                   Tripod Thread Hole

Note:

After the Body fastening screws are removed and the Body Unit, the middle cover and the
front cover are to be diassembled, disassemble the Body Unit from the Tripod thread hole
first. Pay attention not to scratch or damage the appearance. (as shown i
Disassemble the Body Unit -2


    ECA0606039         Main capacitor

    EBO3012049         CAP board

    EWI0730069         MC line(-)

    EWI0730059         MC line(+)

    CR011311199        Capacitor tape




                                                     

                                                                 




   

                                                                             


                                                                             


                                                                             

                                                                      

          The side printed in white is the negative electrode.
  Note: The side on the Capacitor printed in white should be connected to the negative
  wire by soldering.
Disassemble the Body Unit -3


    ESP3002109         Speaker




       




  Note: While attaching the Speaker, the wires should face to the bottom side of the
  Body to prevent the soldering operation being impeded due to insufficient length of
  the wire.
Disassemble the Body Unit -4


    CR0730004U9      POWER PCB UNIT

    CR073070299      Screw




  Note:
  While disassembling or assembling the POWER PCB UNIT, pay attention not to
  damage the electronic parts on the POWER PCB UNIT.
Disassemble the Body Unit -5


    CR510210299         Battery Buffer(+)

    CR510210399         Battery Buffer(-)

    CR074161299         Screw
                        ISOLATION
    CR074150199
                        PIECE (FC)



                




                                                                




   Note:
  1   While disassembling or assembling the battery buffer, pay attention to avoid
      defective contact due to deformation.
  2   Assemble the isolation piece (FC) into the positive battery buffer.

  3.After the +/- battery buffers are assembled into position, fasten the screws.
Disassemble the Body Unit -6

    EWI0730009          Xe Line(+)
    EWI0730019          Trigger Line
    EWI0730029          Xe Line(-)
    CC039109499         Cu Foil
    CR050310399         Reflector Umbrella
    CR074150299         Xe Silicone
    EXE3003029          Xe Tube




                                                                 

                                                                 
                              
                                       Note: The end with black core of the Xe tube
                                       (as shown in the figure) is the negative end
                                       for connecting the wire. It should be
                                       identified carefully while inserting it into the
                                       reflector umbrella and soldering the wires
                                       (as shown in the above figure)
  Assembly
  1.Attach the Cu Foil on the surface of the reflector umbrella, then connect the
  trigger line on the Cu foil by soldering (the side of the reflector umbrella)
  2.Put the Xe Silicone around the negative end of the Xe tube (black end is negative),
  insert it into the reflector umbrellas, and then put it around the positive end of the Xe
  tube.
  3.Connect the wires (+/-) for the Xe tube on either side of the Xe tube (Orange for
  positive, Brown for negative
  4.Brush the black insulation adhesive on the solder joints of the wires to cover the
  solder joints.
Disassemble the Middle Cover Unit - 1


    CR073020299        Middle Cover

    CR073020399        Flash Panel

    CR073070199        Screw

    CR074161299        Screw

    EDI3055059         AF_LED

    EWI0730039         AF_LED Line(+)

    EWI0730049         AF_LED Line(-)




                                       




                                                               


   Note
   1.After the AF_LED is assembled into position, it should be fixed with
   adhesive around.
Disassemble the Middle Cover Unit - 2


   After the middle cover and the fastening screws on the front cover are disassembled,
   the middle cover can be separated from the front cover




           Middle Cover Unit                     Front Cover Unit


   Note: While disassembling the middle cover unit and the front cover unit,
   do not apply too much force on the top joint to avoid damage on the front
   cover.
Disassemble the Middle Cover Unit - 3


    CR0730002U9         TOP PCB UNIT

    CR073070299         Screw

    CR073020799         POWER KEY




   Note: The power key is assembled and fixed by pressing to fit, while
   disassembling or assembling, do not apply too much force on it to prevent
   the frame of the power key from deforming so that the response of the
   button will change.
Disassemble the Middle Cover Unit - 4


    CR073021099         Modedial Board Brush

    CR085070299         Screw

    CR073021299         Mold LED light guide

    CR073021199         Modedial Body Board




                                               
                                               
                                               




    


   Note:
   1. While disassembling and assembling the Modedial Board Brush, it is
   necessary to prevent the brush from deformation. (it must be kept at the same
   level)
   2. While disassembling the Modedial Body Board, pay attention to prevent the
   bottom spring and the steel ball from falling out.
   3. After the Modedial Body Board is assembled, fasten the screws.
   4. After the Modedial Board Brush is assembled into the Modedial, it is
   necessary to fasten the screw.
Disassemble the Middle Cover Unit - 5


    CR073021499          Modedial Spring

    CR073021399          Mode Ball

    CR073021299          Mold LED light guide

    CR073020899          Modedial Body




                                                                               

                                                                               

                                                                 




                              



   Note:
   1. While assembling the Spring and the Mode Ball, assemble the spring first and
   then assemble the Mode ball. After that, Assemble the modedial body board into
   position, and fasten the screws.
   2. After the Mold LED light guide is assembled into position, fix it with
   adhesive.
Disassemble the Middle Cover Unit --6


    CR073020599        Shutter Button

    CR073020699        Shutter Button Spring




                                               




                               Shutter
                               Button Hook


  Note:
  1. While disassembling the Shutter Button, separate the Shutter Button hook from
  the Modedial first. Pay attention not to apply too much force to avoid damage to the
  hook.
  2. While attaching the Modedial cover on the Modedial, align the small dip (between
  the Motion Picture Mode Mark and the Manual Mode Mark) to the small dot on the
  Modedial
  3. While assembling the Shutter Button Spring, the small winding side should face to
  the Modedial.
Disassemble the Middle Cover Unit --7


     CR073020899         Modedial Body

     CR073020999         Modedial Cover

     CR073021799         Modedial Cover Paste




                                                                  
                                          (Attach on the back of the Modedial Cover)
 Note: While assembling the Modedial Cover, the small dip on the edge should be aligned
to the small dot on the Modedial body (as the red circle shown in the above figure) and
then attach it on the Modeldial body.
Disassemble the Front Cover Unit

      CR007020199      Front Cover(Black)

      CR007021599      Front Cover(Silver)
   
      CR008020199      Front Cover(Black)

      CR008021599      Front Cover(Silver)

    EMI3003219         MIC

    CR073020499        Self LED leader




                                         




  Note: After the Self LED leader is assembled into position, it should be fixed with
  adhesive around.
  LOGO should be attached on the circular positioning hole on the Front Cover. Note
  that the logo should not be attached slantedly.
6. Test Station
6-1 Test Items and Procedure for Main parts while being Replaced
                                                                                                          CCD
               Version    Self      Lens                        End         ISO         Shutter                        Color       Auto    Cali    Write USB Language
                                             EFA     Run In                                             Bad Pixel
               Update     Test      Test                       Voltage   Sensitivity   Calibration                   Calibration   Focus   Flash      ID      Setting
                                                                                                      Compensation

 Lens Unit                                                                                                                                                     
CCD Unit                                                                                                                                                       
 M/B Unit                                                                                                                                                      
Flash Unit                                                                                                                                                     
Note:1.For End Voltage Setting, the feedback type constant current source is used.
     2. After replacing the M/B, each test item must be adjusted; otherwise, the "Need Cali" message will appear. (It is used as the indication in the
software control. If there is any missed operation, Red "Need Cali" message will be shown at the low



6-2 List of Measurement Instruments used for the Test
 Name of the Used Instrument                                                                         Note
Camera Holder Stage (Test Stage) For carrying and fixing the camera.
                                  For providing stable power supply to the camera. (It will be used for all test items except the End Voltage Setting). It can be
 Ordinary Constant Power Supply
                                  substituted by a stable adapter.
Dummy Battery Simulation Fixture For End Voltage Setting
 Feedback Type Constant Power     For End Voltage Setting. With its feedback design, the voltage stability is excellent so that the End Voltage setting can be
            Supply                precise.
                                  (As shown in Figure 4-1) For Self Test, Lens Test, and EFA. (While calibrating, the distance to the CCD side of the camera is
             Wood Box
                                  60 cm)
             DC Light             For Self Test, Lens Test and EFA
             S/D Card             Containing the menu documents
                                      50cm(inf) chart
Wood
                                                                                                                                      60cm(normal)

                          Light            Light
                                                                                                                                      5cm(micro)

  600mm                                                                                                                               40cm(micro) chart




                                                                                                                                      Camera
            Camera                                     CHART

          Camera Holder
                                                   Power Line


                                  Figure 4-1                                              Figure 4-2


                                                                LV-2001A


                                                                                   Luminance Box

                                                                                                                       The distance
                                                                                                                       between the lens
                                                                                                                       and the luminance
                                                                             Camera           Camera                   box should be less
                                                                                                                       than 1cm.
                                                                             Test Stage      Test Stage



                                                                                                          Power Line
                                                                   Desktop

                                  Figure 4-3                                              Figure 4-4
                                Chart       Sensor
                                                           Dark Counter
                                                           Box


                                                            Power Line
                     Test Stage Camera


                                        Figure 4-5


 LV-2001A Luminance Box       As shown in Figure 4-4, for ISO Sensitivity, Shutter calibration, CCD Bad Pixel compensation and Color calibration.

                              1.(As shown in Figure 4-2) For Auto Focus Range Inspeciton of the camera. For A730/A830, the micro range mode
Auto-Focus Inspection Fixture (micro):5~40cm, the normal mode (normal):40~infinity
                              2.The Chart Card is shown as in Figure 4-3. For Micro mode, the line spacing in the chart i

Dark Box for flash calibration. As shown in Figure 4-5 (Dimensions: approx. 50x50x50cm)
    18% Reflection Chart      18% reflection chart for flash calibration (Dimensions: 30x30cm)
          Counter             Record the number of flashes during the flash calibration.
            PC                For writing USB ID
         USB Cable            For writing USB ID
6-3 Operation Procedure for each Test Item

6-3.1    Operation Procedure for Self test, Lens test, and EFA
         (1) . Take the camera, open the battery box cover, insert the SD card (containing the automatic menu document for Self test), plug the
         power line, and then press "Power" button to start up.
         (2). As shown in the following figure, the camera will automatically execute the self-test program. For the test result, observe the lower
         right corner on the LCD, if "PASS" appears, then the product is good. (If there is any fault, the camera will rema
         (3). Press the Power button to shut down the camera. Unplug the power line and pick out the SD card.




6-3.2    Run- in Test
         (1). Take the camera, open the battery box cover, insert the SD card (containing the automatic menu), insert the power line, and press the
         "Power" button to start up. The camera will automatically execute the RUN IN test program (as shown in the followin
         (2). After the RUN IN test is performed for 15 minutes, there will be flashing along with the shot in the RUN IN test. After the test is
         complete, "RUN IN END" will appear on the LCD. Turn off the power and unplug the power line and SD card.
6-3.3   End Voltage Setting

        (1). Take the camera, insert the S/D Card (containing the automatic Menu for End Voltage Setting), place the camera on the camera
        holder, use the 2.26V power supply, and then press the power button to start up. The camera will automatically perform th

        (2). BC Voltage Specifications (AVG: 810



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