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SERVINST


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         Service Instructions
Ericsson Mobile Phone EF738
Service Instructions




2
                                                  Service Instructions


                   Contents
System Connector Signals ____________________________ 5
Disassembly________________________________________ 6
Reassembly ________________________________________ 7
  Flip Mount Inspection______________________________________ 8
  Warranty Seal ____________________________________________ 8
Exchanging the Circuit Board_________________________ 9
Fault Finding and Alignment ________________________ 10
  Sequence of Adjustments __________________________________ 11
    Item 1: VCTCXO ____________________________________________          11
    Item 2: RSSI Calibration ______________________________________      12
    Item 3: RF Output Power ______________________________________       13
    Item 4: Maximum Deviation ___________________________________        14
    Item 5: Nominal Deviation _____________________________________      15
    Item 6: SAT Deviation ________________________________________       16
    Item 7: TX Data Deviation _____________________________________      17
    Item 8: AFMS and Harmonic Distortion __________________________      18
    Item 9: Receiver Sensitivity ____________________________________    19




                                                                         3
Service Instructions




4
                                                                  Service Instructions


System Connector Signals
        External units are connected to the Transceiver Board via the 12-pin System Con-
        nector.

                          1 2         3               11     12




         Pin    Signal          In/Out     Function
          1     AFMS            Out        Audio From Mobile Station
          2     ATMS            In          Audio To Mobile Station
          3     EXTAUD          In         External Analog Audio Accessory Sense
          4     AGND                        Audio Signal Ground, 0V reference
          5     PORTHF          In         Portable Handsfree
          6     MUTE            Out         Music Mute
          7     VPPFLASH        In          Flash Memory Voltage and Service Voltage
          8     VDD             Out         Logic Reference, Status ON
          9     DFMS            Out         Data From Mobile Station
         10     GND                        Digital Ground and DC Return
         11     DTMS            In         Data To Mobile Station
         12     DCIO            In/Out     DC positive pole for phone battery charging
                                           and external accessory powering




                                                                                           5
Service Instructions


Disassembly
                 1. Remove the battery and the antenna
                    Before opening the unit for further disassembly, make sure that the parts can be
                    placed on a dust-free ESD-protected surface.
                    NOTE! Do not touch the display with your fingers!
                 2. Place the phone on its front and remove four screws with the appropriate torx
                    screwdrivers.
                 3. Remove the back cover carefully from underneath.
                 4. Loosen the remaining screws (6, 10).
                    Be careful not to damage the antenna connector (7).
                 5. Carefully remove the board (1) from the front cover (2) by lifting it upwards.
                 6. Remove the keypad (4).




6
                                                                   Service Instructions


Reassembly
       1. Place a front cover (2) on the workbench
          Assemble the keypad (4).
       2. Carefully place the board (1) into the front cover with the shield can upwards.
          NOTE! Do not touch the display with your fingers
       3. Drop a screw (10) into the upper right corner hole in the board.
          Tighten the screw with a screwdriver (0.15Nm).
       4. Drop an antenna connector (7) into the placement cavity of the antenna connec-
          tor placement guide.
          Ensure that the locating posts of the antenna connector are positioned in the mat-
          ing holes of the board.
       5. Drop a screw (6) into the screw hole in the antenna connector.
          Tighten the screw with a scredriver (0.15Nm).
       6. Mount the back cover (13) on the front cover (12).
          Hold down the lower part of the back cover against the front cover and press the
          upper part of the phone together.
       7. Drop the four screws (14) into the holes on the back cover.
          Tighten the screws with a screwdriver (0.15Nm).
       8. Mount the antenna by screwing it clockwise into the thread.
       9. Insert the battery pack into the phone and push until a click is heard.




                                                                                          7
Service Instructions


                 Flip Mount Inspection
                 After mounting the flip;
                 Hold the telephone upside down and check that the flip is not open.
                 The flip must be closed as shown in fig. 1; not open as shown in fig. 2.




                                              Fig. 1: Flip Closed




                                              Fig. 2: Flip Open


                 Warranty Seal
                 Place the warranty seal over the right hand torx screw at the bottom.




8
                                                                 Service Instructions


Exchanging the Circuit Board
        1. Transfer the EEPROM contents of the phone to the PC as described in section 3,
           Test/Service Programs.
        2. Disassemble as previously described in this section.
        3. Exchange the board.
        4. Reload the EEPROM customer data into the phone.
        5. Check the function of the phone and, if necessary, align as described next in
           Fault Finding and Alignment.




                                                                                        9
Service Instructions


Fault Finding and Alignment
                 The table below shows information about test points and test data of the radio and
                 logic/audio parts of the board. This information will become an aid in testing as well
                 as fault finding. In general, the following procedure can be used:
                 1. Align the boards in the sequence stated below.
                 2. If a specific value cannot be obtained, use the tools mentioned in step 3 below to
                    trace the reason.
                 3. The built-in Test Program will provide access to the function or signal to become
                    investigated, and any signal data that may be required is found in the section
                    Connectors and Signals, where the distribution of signals at the respective con-
                    nector pins is found.
                 The telephone is tested, unless otherwise explicitly stated, with DC-power 6.2V
                 supplied via a dummy battery.
                   Channel 1                 TP-1:1 (RX = 935.0125MHz, TX = 890.0125MHz)
                   RF Power Off              TP-2:8
                   AFC Active                TP-15:2
                   Audio Switches On         TP-20:3 (TX & RX audio paths unmuted)
                   SAT Tone Off              TP-22:3
                   Manchester Out Off        TP-23:0
                   Volume 4                  TP-25:4 (mid range)
                   TX Source ATMS            TP-27:0
                   Earpiece External         TP-28:2
                   Compandor Disabled        TP-29:0 (disabled)
                   Softlimiter Off           TP-32:0
                   Green LED Off             TP-41:MENU+4:0
                   Red LED Off               TP-41:MENU+5:0
                   ICTRL Off                 TP-41:MENU+2:0
                   Illumination Off          TP-41:MENU+6:0

                 TP = Test Program
                 The above settings are automatically executed when entering the test program.
                 For detailed information regarding the adjustments, refer to subsection Test Pro-
                 gram in this section.




10
                                                           Service Instructions


Sequence of Adjustments

Item 1: VCTCXO
Purpose:
Checking and, if necessary, calibrating the reference frequency generator for the
synthesizers
Test method:
Radio test set in TX mode, measured with a frequency counter
Input signal:
None
Measurement point:
Transmitter frequency at antenna connector
Limit:
890.0125MHz 



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