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OKIPAGE 14i
LED Page Printer
Maintenance Manual


                   ODA / OEL / INT




                        Rev.1 2000-09-21




41356801TH Rev.1                           1 /209
                                 Document Revision History
                                          Corrected items                    Person in
     Rev.No.         Date
                                No.      Page     Description of change       charge

       1           2000-09-21                    ISSUE                    EMP Ono




41356801TH Rev.1                                                                         2/
                                            PREFACE

This Maintenance Manual describes the field maintenance methods for LED Page Printers.

This manual is written for use by service persons. Please note that you should refer to the Printer Handbook
for the handling and operating methods of the equipment.




41356801TH Rev.1                                                                                         3/
                                                          CONTENTS
1. CONFIGURATION .................................................................................................. 7
   1.1 System Configuration ..................................................................................... 7
   1.2 Printer Configuration ....................................................................................... 9
   1.3 Optional Configuration .................................................................................... 10
   1.4 Specification ................................................................................................... 12
   1.5 Safety Standards ............................................................................................ 14
            1.5.1      Certification Label ..................................................................................................... 14
            1.5.2      Warning Label .......................................................................................................... 14
            1.5.3      Warning/Caution Marking ......................................................................................... 15

2. OPERATION DESCRIPTION ................................................................................. 16
   2.1 Main Control Board ......................................................................................... 18
   2.2 Power Supply/Sensor Board........................................................................... 19
   2.3 Electrophotographic Process .......................................................................... 21
            2.3.1      Electrophotographic Process Mechanism ................................................................                        21
            2.3.2      Electrophotographic Process ....................................................................................              24
            2.3.3      Process Operation Descriptions ...............................................................................                27
            2.3.4      Revision of LED Head Illumination ...........................................................................                 37
     2.4 Paper Jam Detection ...................................................................................... 38
     2.5 Cover Open .................................................................................................... 40
     2.6 Toner Low Detection....................................................................................... 41

3. PARTS REPLACEMENT ........................................................................................ 43
   3.1 Precautions for Parts Replacement ................................................................ 43
   3.2 Parts Layout.................................................................................................... 45
   3.3 How to Change Parts...................................................................................... 48
            3.3.1      Upper Cover Assy ....................................................................................................         49
            3.3.2      LED Head .................................................................................................................    50
            3.3.3      Operator Panel Assy ................................................................................................          51
            3.3.4      Lower Base Unit .......................................................................................................       52
            3.3.5      Pulse Motor (Main/Drum) .........................................................................................             53
            3.3.6      Pulse Motor (Registration) ........................................................................................           54
            3.3.7      Face Up Stacker Assy ..............................................................................................           55
            3.3.8      Eject Roller Assy ......................................................................................................      56
            3.3.9      Motor Assy................................................................................................................    57
            3.3.10     Hopping Roller Shaft Assy ........................................................................................            58
            3.3.11     Stacker Cover Assy ..................................................................................................         59
            3.3.12     Registration Rolle .....................................................................................................      r60
            3.3.13     Roller Transfer Assy .................................................................................................        61
            3.3.14     Fusing Unit ...............................................................................................................   62
            3.3.15     Back-up Roller ..........................................................................................................     63
            3.3.16     Sensor Plate (Inlet) ...................................................................................................      64
            3.3.17     Sensor Plate (Outlet), Sensor Wire Assy .................................................................                     65
            3.3.18     Manual Feed Guide Assy .........................................................................................              66
            3.3.19     Sensor Plate (Paper Supply) ....................................................................................              67
            3.3.20     M7E-PCB ..................................................................................................................    68
            3.3.21     Power Supply/Sensor Board, High Voltage Unit and Contact Assy .........................                                       69
            3.3.22     Cassette Guide L Assy .............................................................................................           70
            3.3.23     Cassette Guide R Assy ............................................................................................            71
            3.3.24     Spacer Bearing (L/R) ................................................................................................         72




41356801TH Rev.1                                                                                                                                           4/
4. ADJUSTMENT ........................................................................................................ 73
   4.1 Maintenance Modes and Functions ................................................................ 73
            4.1.1      User Maintenance Mode ..........................................................................................          73
            4.1.2      System Maintenance Mode ......................................................................................            73
            4.1.3      Engine Maintenance Mode .......................................................................................           74
            4.1.4      EEPROM initialization ..............................................................................................      75
     4.2 Adjustment When Replacing a Part ................................................................ 76
            4.2.1      Uploading/Downloading EEPROM data ................................................................... 76

5. PERIODICAL MAINTENANCE .............................................................................. 77
   5.1 Periodical Replacement Parts ........................................................................ 77
   5.2 Cleaning.......................................................................................................... 77
            5.2.1      Cleaning of LED Lens Array ..................................................................................... 77
            5.2.2      Cleaning Page Function ........................................................................................... 79

6. TROUBLESHOOTING PROCEDURES ................................................................. 80
   6.1 Troubleshooting Tips ...................................................................................... 80
   6.2 Points to Check before Correcting Image Problems....................................... 80
   6.3 Tips for Correcting Image Problems ............................................................... 80
   6.4 Preparation for Troubleshooting ..................................................................... 81
   6.5 Troubleshooting Flow ..................................................................................... 82
            6.5.1      LCD Status Message/Problem List ........................................................................... 82
            6.5.2      LCD Message Troubleshooting ................................................................................ 93
            6.5.3      Image Troubleshooting ............................................................................................. 102

7. WIRING DIAGRAM ................................................................................................ 113
   7.1 Interconnect Signal Diagram .......................................................................... 113
   7.2 PCB Layout and Connector Signal List .......................................................... 114
   7.3 Resistance Check ........................................................................................... 124

8. PARTS LIST ........................................................................................................... 126

APPENDIX A RS-232C SERIAL INTERFACE (OPTION) ........................................... 133

APPENDIX B CENTRONICS PARALLEL INTERFACE .............................................. 138

APPENDIX C UNIVERSAL SERIAL BUS (USB) ......................................................... 144

APPENDIX D LOOP TEST (RS-232C INTERFACE) ................................................... 148

APPENDIX E DIAGNOSTICS TEST ............................................................................ 149

APPENDIX F MULTI PURPOSE FEEDER MAINTENANCE ...................................... 158
  1.  OUTLINE ........................................................................................................ 158
            1.1        Functions .................................................................................................................. 158
            1.2        External View and Component Names..................................................................... 158
     2.     MECHANISM DESCRIPTION ........................................................................ 159
            2.1        General Mechanism ................................................................................................. 159
            2.2        Hopper Mechanism .................................................................................................. 159




41356801TH Rev.1                                                                                                                                      5/
     3.     PARTS REPLACEMENT ................................................................................ 160
            3.1       Precautions Concerning Parts Replacement............................................................                          160
            3.2       Parts Layout .............................................................................................................    162
            3.3       Parts Replacement Methods ....................................................................................                163
                      3.3.1    Link .............................................................................................................   164
                      3.3.2    Separator ...................................................................................................        165
                      3.3.3    OLEV-11-PCB ............................................................................................             166
                      3.3.4    Pulse Motor ................................................................................................         167
                      3.3.5    Planet Gear ................................................................................................         168
                      3.3.6    Roller-A and B ............................................................................................          169
     4.     TROUBLESHOOTING .................................................................................... 170
            4.1       Precautions Prior to the Troubleshooting .................................................................                    170
            4.2       Preparations for the Troubleshooting .......................................................................                  170
            4.3       Troubleshooting Method ...........................................................................................            171
                      4.3.1    LCD Status Message List ...........................................................................                  171
     5.     CONNECTION DIAGRAM .............................................................................. 173
            5.1       Interconnection Diagram .......................................................................................... 173
            5.2       PCB Layout .............................................................................................................. 174
     6.     PARTS LIST ................................................................................................... 175

APPENDIX G HIGH CAPACITY SECOND PAPER FEEDER ................................... 177
  1.  OUTLINE ........................................................................................................ 177
            1.1       Functions .................................................................................................................. 177
            1.2       External View and Component Names..................................................................... 177
     2.     MECHANISM DESCRIPTION ........................................................................ 178
            2.1       General Mechanism ................................................................................................. 178
            2.2       Hopper Mechanism .................................................................................................. 178
     3.     PARTS REPLACEMENT ................................................................................ 179
            3.1       Precautions Concerning Parts Replacement............................................................                          179
            3.2       Parts Layout181
            3.3       Parts Replacement Methods ....................................................................................                182
                      3.3.1    Stepping Motor (Hopping) ..........................................................................                  183
                      3.3.2    TQSB-2 PCB ..............................................................................................            185
                      3.3.3    Hopping Roller Shaft Assy and One-way Clutch Gear ...............................                                    185
     4.     TROUBLESHOOTING .................................................................................... 186
            4.1       Precautions Prior to the Troubleshooting .................................................................                    186
            4.2       Preparations for the Troubleshooting .......................................................................                  186
            4.3       Troubleshooting Method ...........................................................................................            187
                      4.3.1    LCD Status Message List ...........................................................................                  187
     5.     CONNECTION DIAGRAM .............................................................................. 189
            5.1       Interconnection Diagram .......................................................................................... 189
            5.2       PCB Layout .............................................................................................................. 190
     6.     PARTS LIST ................................................................................................... 191

APPENDIX H NETWORK INTERFACE (OPTION) .................................................... 198




41356801TH Rev.1                                                                                                                                      6/
1.     CONFIGURATION

1.1    System Configuration

       OKIPAGE 14i consists of control and engine blocks in the standard configuration, as shown in Figure
       1-1.

       In addition, the options marked with asterisk(*) are available.




41356801TH Rev.1                                                                                       7/
                             Operator Panel
                                                                                           Engine Unit
          Paper
         Cassette                                                                                         Face Up
                                                                                                          Stacker
        *High Capacity
        Second Paper                   Paper Feeding Mechanism
            Feeder                          (First Tray Unit)                              Face

        *Multi Purpose                                                                     Down
           Feeder
                                          Electrophotographic                          Stacker
                                            Processing Unit
                                               Fuser Unit

                                                                       High Voltage Unit
                                                                       and Sensor Board



                                                                        Power Supply                                  AC



            Centronics
                                                  Main Control Board

                  USB




                                                                                             * : Optional
                                                Expansion Board                             ** : Optional (ODA/OEL)
                                              1 DRAM SIMM Socket
                                              1 Flash SIMM Socket
                                                                                 DRAM SIMM*

                                                       or

                                                RS-232C Serial*
             RS-232C
                                                 Interface Board
                                              1 DRAM SIMM Socket
                                              1 Flash SIMM Socket
                                                       or
                                                                                 Flash SIMM*
                                                    Network**                    (Flash memory)
               LAN
        (10 BASE/100 BASE)                       Interface Board
                                              1 DRAM SIMM Socket
                                              1 Flash SIMM Socket



                                                        Figure 1-1




41356801TH Rev.1                                                                                                           8/
1.2    Printer Configuration

       The printer unit consists of the following hardware components:

       



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