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XANTREX XT 60 WATT SERIES


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INSTRUCTION
MANUAL




              Instruction
              Manual for

              XT SERIES Power Supply

              This manual covers models:


              7-6              60-1
              15-4             120-0.5
              20-3             250-0.25
              30-2




                                           TM-6000-SN
SORENSEN WARRANTY
This unit is guaranteed for five (5) years from the date of delivery against defects in material and workmanship.
This does not apply to products damaged through accident, abuse, misuse, or unauthorized repair. The
manufacturer shall not be liable for any special or consequential damage of any nature. The manufacturer will
repair or replace the non-conforming product or issue credit, at its option, provided the manufacturer's
inspection establishes the existence of a defect. Packing, freight, insurance and other charges incurred in
returning the defective products to the manufacturer will be paid by the purchaser. The manufacturer will pay
return freight if the repaired unit is deemed to be under warranty. If any questions arise concerning the
warranty, check with the manufacturer prior to taking any action.

When requesting information, assistance, or authorization, please state the model number and serial number of
the unit, available from the label on the unit.

SAFETY WARNINGS AND CAUTIONS

Please review the following points for both personal and equipment safety while operating your power supply.

                                  HIGH ENERGY/HIGH VOLTAGE WARNINGS
                  Exercise caution when using and servicing power supplies. High energy
                  levels can be stored at the output voltage terminals on all power supplies in
                  normal operation. In addition, potentially lethal voltages exist in the power
                  circuit and the output connector of power supplies which are rated at 40V
                  and over. Filter capacitors store potentially dangerous energy for some time
                  after power is removed. Use extreme caution when biasing the output
                  relative to the chassis due to potential high voltage levels at the output
                  terminals.


                                     AC SOURCE GROUNDING WARNING
                  Ensure the power supply is connected to a grounded AC outlet with the
                  recommended AC input connector configured for the available line voltage
                  as set out in the manual. There is a shock hazard if the power supply chassis
                  and cover are not connected to an electrical ground via the safety ground in
                  the AC input connector.


                                OPERATING AND SERVICE PRECAUTIONS
                  Operate the power supply in an environment free of flammable gases or
                  fumes. Do not use substitute parts or make any unauthorized modifications
                  to the power supply to ensure that its safety features are not degraded.
                  Contact the service technician for service and repair help. Repairs must be
                  made by experienced service technicians only.

CONFIDENTIALITY CLAUSE

The information contained in this document is confidential and is the exclusive property of the manufacturer. It
may not be disclosed to any person without the express written consent of the manufacturer.
INSTRUCTION MANUAL                                                                     ABOUT THIS MANUAL



About This Manual
This manual contains user information for the XT Series DC power supply. It provides information about
features and specifications, installation procedures, and basic functions testing, as well as operating procedures
for using both standard and multiple supply functions. It also includes a complete set of schematics, circuit
descriptions, and parts lists for the assemblies used in the supply.

The manual is designed for users who are familiar with basic electrical laws especially as they apply to the
operation of power supplies. This implies a recognition of Constant Voltage and Constant Current operating
modes and the control of input and output power, as well as the observance of safe techniques while making
supply connections and configuration changes. The detailed schematics and circuit descriptions make it easier
to troubleshoot and configure new applications.

Section 1. Features and Specifications              Describes the power supply, lists its features, and provides
                                                    tables of specifications.
Section 2. Installation                             Reviews safety and inspection procedures, then goes
                                                    through the basic setup. Also includes directions for the
                                                    testing of basic functions.
Section 3. Load Connection and                      Provides procedures for connecting the load, grounding,
Operation                                           remote sensing, and for standard operation (Constant
                                                    Voltage and Constant Current). Series, parallel, and split
                                                    supply operation is also covered.
Section 4. Theory of Operation                      Provides an explanation of the functions within each of the
                                                    power supply's assemblies.
Section 5. Maintenance                              Covers troubleshooting, servicing, and calibration. Lists
                                                    replacement parts.
Appendix A                                          Contains the schematic for the supply's component
                                                    assemblies.

Manual Revisions

The current release of this manual is listed below. Insert pages will update already printed manuals. Reprinted
manuals may note any minor corrections and additions on the Manual Changes list (page ii). A new release of
the manual is identified by a new release number and printing date and will include all of the additional or
corrected information since the last release.

Release 4.2 (2001/06) - contact information change only. Technical information is current to (97/10/31).

Warnings, Cautions, and Notes

Warnings, cautions, and notes are defined and shown like this:

                                                  WARNING
                  Describes a potential hazard which could result in injury or death, or, a
                  procedure which, if not performed correctly, could result in injury or death.


                                                  CAUTION
                  Describes a procedure which, if not performed correctly, could result in
                  damage to data, equipment, or systems.

Note: Describes additional operating information which may affect the performance of the equipment.




Release 4.2 (2001/06)                                                                                            i
MANUAL CHANGES          INSTRUCTION MANUAL



Manual Changes
Nothing at this time.




ii                        Release 4.2 (2001/06)
INSTRUCTION MANUAL                                                                                                                                     CONTENTS



CONTENTS
About This Manual...................................................................................................................................... i
Manual Changes .......................................................................................................................................... ii
Contents....................................................................................................................................................... iii
List of Figures ............................................................................................................................................. v
List of Tables............................................................................................................................................... v


1. FEATURES AND SPECIFICATIONS
       1.1 Description..................................................................................................................................... 1-1
       1.2 Features.......................................................................................................................................... 1-1
       1.3 Options and Accessories................................................................................................................ 1-2
       1.4 Specifications................................................................................................................................. 1-2
            1.4.1 Electrical Specifications ...................................................................................................... 1-2
            1.4.2 Mechanical Specifications................................................................................................... 1-4

2. INSTALLATION
       2.1 Introduction ................................................................................................................................... 2-1
       2.2 Initial Inspection ............................................................................................................................ 2-2
       2.3 Indicators, Controls, and Outputs .................................................................................................. 2-2
       2.4 Ventilation Requirement................................................................................................................ 2-2
       2.5 Power On Procedure...................................................................................................................... 2-2
       2.6 Output Biasing............................................................................................................................... 2-3
       2.7 Initial Function Tests ..................................................................................................................... 2-3
            2.7.1 Voltage Mode ...................................................................................................................... 2-3
            2.7.2 Current Mode ...................................................................................................................... 2-3

3. LOAD CONNECTION AND OPERATION
       3.1 Introduction ................................................................................................................................... 3-1
       3.2 Load Connection............................................................................................................................ 3-1
       3.3 Grounding...................................................................................................................................... 3-1
       3.4 Remote Sensing ............................................................................................................................. 3-2
       3.5 Standard Operation ........................................................................................................................ 3-3
            3.5.1 Constant Voltage Mode Operation ...................................................................................... 3-4
            3.5.2 Constant Current Mode Operation ...................................................................................... 3-4
            3.5.3 Automatic Mode Crossover................................................................................................. 3-4
       3.6 Series, Parallel, and Split Supply Operation.................................................................................. 3-5
            3.6.1 Series Operation .................................................................................................................. 3-5
            3.6.2 Parallel Operation................................................................................................................ 3-5
            3.6.3 Split Supply Operation ........................................................................................................ 3-5

4. THEORY OF OPERATION
       4.1 Introduction ................................................................................................................................... 4-1
       4.2 Power Circuit (A2 Assembly) ....................................................................................................... 4-1
       4.3 Meter Circuit (A1 Assembly) ........................................................................................................ 4-4




Release 4.2 (2001/06)                                                                                                                                                 iii
CONTENTS                                                                                                                 INSTRUCTION MANUAL



5. MAINTENANCE
      5.1 Introduction....................................................................................................................................5-1
      5.2 Units Under Warranty....................................................................................................................5-1
      5.3 Periodic Servicing..........................................................................................................................5-1
      5.4 Test Equipment ..............................................................................................................................5-1
      5.5 Troubleshooting.............................................................................................................................5-2
           5.5.1 Blown Fuses ........................................................................................................................5-2
      5.6 Calibration .....................................................................................................................................5-2
           5.6.1 Front Panel Assembly (A1) Calibration ..............................................................................5-2
           5.6.2 Power Assembly (A2) Calibration.......................................................................................5-3
      5.7 Replacement Parts..........................................................................................................................5-3
           5.7.1 Parts Replacement and Modifications .................................................................................5-3
           5.7.2 Ordering Parts......................................................................................................................5-3
           5.7.3 Front Panel Assembly (A1) Replacement Parts...................................................................5-4
           5.7.4 Power Assembly (A2) Replacement Parts...........................................................................5-7
           5.7.5 Chassis Assembly Replacement Parts .................................................................................5-12

APPENDIX A: ASSEMBLY SCHEMATIC
A1 and A2 Assembly....................................................................................................................XS-60A1-A2




iv                                                                                                                            Release 4.2 (2001/06)
INSTRUCTION MANUAL                                                                                        ILLUSTRATIONS AND TABLES



LIST OF ILLUSTRATIONS
Figure 2.1-1 XT Series Supply Front Panel ................................................................................................ 2-1
Figure 2.1-2 XT Series Supply Rear Panel ................................................................................................. 2-1
Figure 3.5-1 Operating Modes .................................................................................................................... 3-3

LIST OF TABLES
Table 1.1-1 XT Series Models .................................................................................................................... 1-1
Table 1.4-1 Electrical Specifications........................................................................................................... 1-2
Table 1.4-2 Additional Characteristics........................................................................................................ 1-3
Table 5.6-1 Calibration (A1) ....................................................................................................................... 5-2
Table 5.6-2 Calibration (A2) ....................................................................................................................... 5-3
Table 5.7-1 A1 Front Panel Assembly Common Parts................................................................................ 5-4
Table 5.7-2 A1 Front Panel Assembly Differential Parts............................................................................ 5-5
Table 5.7-3 A2 Power Assembly Common Parts........................................................................................ 5-7
Table 5.7-4 A2 Power Assembly Differential Parts .................................................................................... 5-8
Table 5.7-5 Chassis Assembly .................................................................................................................... 5-12




Release 4.2 (2001/06)                                                                                                                                      v
INSTRUCTION MANUAL                                                        FEATURES AND SPECIFICATIONS



1.       FEATURES AND SPECIFICATIONS
1.1      Description
The XT Series of linear, regulated DC power supplies provides reliable, high performance solutions for a wide
variety of laboratory, development, and system applications. The series consists of six basic models that may be
purchased as single units or combined as dual, triple, or quadruple configurations containing any combination
of models. (See the chart below for a list of available models.)

Low output noise and ripple, excellent line and load regulation, and a wide variety of options, including analog,
RS232 standard, or IEEE-488 controlled programming, make the XT Series the first choice in flexible DC
power system design.

                                          Table 1.1-1 XT Series Models
          Model                            Output Voltage                          Output Current
 XT 7-6                                    0-7V                                    0-6A
 XT 15-4                                   0-15V                                   0-4A
 XT 20-3                                   0-20V                                   0-3A
 XT 30-2                                   0-30V                                   0-2A
 XT 60-1                                   0-60V                                   0-1A
 XT 120-0.5                                0-120V                                  0-0.5A
 XT 250-0.25                               0-250V                                  0-0.25A


1.2      Features
     



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