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26-26 Sears Kenmore Direct Drive Washer


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Depa,rtment 731A Tbronto
                        !l       TECHNICAL                           FLASH
                                                            T.F.lt26-26
                                                            July 18, 1985




                                       DIVISION26

                                       SOURCE l10
                                            C

                              DIRECT DRIVE I.IASHINGI'{ACHINE




     Due to the number of caLls I have recelved from the field  ln regards to the
     Direct Drive Washlng Machines that customers are brlnglng in fron the United
     States' I feel that lt ls appropriate at this tlme to lssue the followlng
     information to the ServLce Departrnents.




              divirion 26

              direct dtive
              ruothingrnochine

                                      73IA .LARRY SIDES
                             DEPARTMENT

                                     731A - ERIC BRUGIER
                            DEPARTMENT




    r.F.{126-26
                             T.F. #26-25


                                           i




            CONTENTS
PAGE

 1   INSTALLATION
 4   C A B IN ET REMOVAL
 6 BASKET
        REMovAL
 7 TUBREMOVAL
 8 susPENsroN
 9 DRIVETUBEAND BRAKEASS'Y
1 1 MOTOR
12 GEARCASE
18 PUMP
19 MOTOR IRCUIT
        C
23 PUMP
24 GEARcASE
          REMoVAL
27 BEARINGS
          AND sEALs
31 SCHEMATIc
                                                                                                  T.E.#26-26

                                                                  I N T R O D U C I N GH E
                                                                                      T
                                                               TOTALLYNEWDIRECT
                                                            DRIVEWASHINGMACHINE

                                                             This new 24-inch clothes washer has a new
                                                             SUSPENSION SYSTEM.  CABINET CONSTRUCTION,
                                                             GEARCASE DRIVE
                                                                      and        SYSTEM.




          ffif                ..ffi,.yil:rHrfi,,,
                              . OTCIIJTCTI SHAfT
                                       TMR
                              a t{twntaRsttFtIvtUt{G
                                  MfCHAiIISM                 New featuresof the machineare .
                              a   liltw GtARcAsi
                              a   iltw ctuTcN
  ;                           .   i/fW BNAXT
       tF$!                   .   IltW WATTR PUMP
                              a   r\itwsusPtNsloilsYsltM
                              a   Ntw RtMovaErf  caStt{tl
                                  0tsr6N




                                                                   INSTALLATION
                                                            Remove shippingcarton,lay the machineon its
                                                                    the
                                                            backand remove tapefrom the cabinet
                                                                             the                     sidesand
                                                            rear levelinglegs.
                                                            CAUTION: The bottom pan doer not have to be
                                                            removed for instdlation. lf the panel is removed
                                                            for seruice, it murt be reinrtalled.
i"
Trl'

&




                                                            The rear selFleveling feet are new in designand
                                                            factoryinstalled.
                                                                            When the tape is removed feet
                                                                                                     the
                                                            move out to their activated position.




          ilEWSELF-I.EVEIIIIG
                          REAR
              I   ntMovltiG acnvacs
                         taP[     ttEr



                                                                                                    pzs-s9
                                                                                                                                    T.F.#26-26




                                                          5   Next, remove the two bolts that secure the shipping
                                                              braces to the cabinet at the front corners and the clip
                                                              that secures both of the braces to the gearcase
                                                              bottom.




          I   RtM0Vt SHrrPrilG
                             80tis At{B c$P




                                                          6   To remove the clip use pliers or a screwdriver to
                                                              bend or pry it off. With the clip and bolts removed,
                                                              the bracescan be slid out of the machinewithout
                                                              removing the bottom panel.
                                                              NOTE: The braces and gearcase clip should be
                                                              saved in case the machine ever has to be moved to a
                                                              different home.




                                                          7   I n s t a l l t h e f r o n t f e e t i n t h e h o l e sw h e r e t h e s h i p p i n g
                                                              braces were attached. The feet have lock nuts
                                                              assembled and should be installed with the foot pad
                                                              protruding down below the base about one inch.
                                                              Steel legs are used on this product because of the
                                                              increased spin speeds.



          I   r t \ s T Art8 o i t rF t t I
                           L
          I   fftr sH0ul0       P80TR00f    fjt!ilNc1'1




                                                              Stand the machine upright. and remove the shipping
                                                              blocks. The styrofoam blocks are designed to fit
                                                              around the agitator and help support it. After the
                                                              shipping blocks are removed, remove the drain and
                                                              fill hoses.


          ;*c[
I   til
          rc            Bl0c|(s 0flarn Ah0 flit HlJsts
                                                                                                                           T.F.#26-26




                                                    9     I n s t a l l t h e w a t e r i n l e t h o s e sa n d t h e d r a i n h o s e .T h e
                                                          cold water port is at the top and the hot water port is
                                                          at the bottom, and are identified with the letiers C
                                                          a n d H p u n c h e d i n t h e c a b i n e t .T h e m a c h i n e i s n o w
                                                          ready to be moved to its permanent location,where
                                                          t h e w a t e r i n l e t a n d d r a i n h o s e s c a n b e h o o k e du p .



            O VAI.VT TOF , HOT IIT SOITOM
                   AT         AT




                                                    1O   A f t e r t h e i n l e t h o s e sa n d d r a i n a r e h o o k e du p , m o v e
                                                         t h e m a c h i n et o i t s f i n a l o p e r a t i n gp o s i t i o n , n d c h e c k
                                                                                                                                 a
                                                         the level of the machine. Becau-se changes in the         of
                                                         suspension system, it is not recommended to use
                                                         w a t e r i n t h e b a s k e t t o l e v e l t h e m a c h i n e .A s p i r i t
                                                         level should be used. The washer can be tev6ted
                                                         from side to side and front to rear by adjusting the
                                                         two front feet,
          tEvEUtltG
                  MAClilLlE
           ., r'r:i   rrr^1\l_tJsilr;!A!r lrr




r'

                                                    1 1 CAUTION: When installingthe drain hose make
                                                         sure the hose is not too long or too short. Either
                                                         condition can cauro a restriction resulting in low
                                                         spin speedand too much water left in thetlothes.




        WATEB
            USAGE
        t 6 G A t . M E o-. t 2 G A t
            r0 - 814 cAt.                           12   This chart showswater usageper fill
     II{CHES FROM  BASKET  BOITOM
        Ht - ll'h T0 t2% tilcHts
        MED.- 8VrT0 9rriINCHIS
        t0 - 5% T0 63A ttltcHES


                                                #
                                                                                                                                                                                                                r . F . #2 6 - 2 6




                    AOITATF  SPEEI]
                      I77 TO 181STROKES R IN
                                       PE M                                                                                          13   This chart shows the agitate and spin speeds.NOTE:
                      W I T HO O O R C
                            l    A                                                                                                        When the two-speed machines are produced, the
                                                                                                           .:f i.rirtiri #Xl,lygNN        low speed will be I l8 to 122 strokes per minute for
                    SPIil SPEEO                                                                                                           agitation and 425 to 429 RPMs low spin speed.
                                      .-
                      640T0 650 R.P.M.'s H IS P E F O


                                t. :71::ttr:*..:       .::r't,                                            : :.1.::

                                I   rirlriarqlt4afr,^{slnf6Ntirv                    r31   acr.,    inaRp,i       ,




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                                    ,:T                  |Fw|*f,
                                                                 ni
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                                                                 ?
                                                                                                                                     14   To allow the high spin speed,the suspensionsystem
                                                                                                                                          has been changed to a pedestal type. The
                                                                                                                                          suspension allows the unit to pivot in the vertical
                                                                                                                                          p l a n e a n d s l i d e i n t h e h o r i z o n t a p l a n e .S p r i n g sl i m i t
                                                                                                                                          its movement in all directions.
                                                                                                                                                                                                l




                            ";L 1 ,
                             ._                                                                   -- l
                                a    "          ..r      ,ur ,., qi,.,,, r\ r.
                                a |,'tr      \ lrrr !:l r.Ati   s , j t i s d r 1 p , : 1 :i!      L[1f




                                                                       . . i
                                              -J                              .

                           rwo SCBEwS                                  ;).i                                                          15   To remove the cabinet for service, remove the two
                                                   .                   &!                                                                 console screws, disconnect the lid switch harness,
:irit,   ...
                                                                                                                                          and swing the console over the top of the rear panel.
               -
                                                                                                                                          I t i s d e s i g n e dw i t h h i n g e s t h a t w i l l s u p p o r t i t i n t h i s
                                                                                                                                          position.
 t H*
                                                                                  ilo swrTt
                                                                                          H
                                                                                  0tsc0NNtcl


                                             I
                                                          sInvlcrnc
                                                       NiMlVt lW0 atts0if !t_NIws
                                             I              (
                                                       SWrilu0ts0it n!{N RIAA PAill




                                                                                                                                     16   Next, remove two clips that lock the top and cabinet
                                                                                                                                          assembly to the rear panel. To remove the clips,
                                                                                                                                          insert a screwdriver into the clips as shown and pry
                                                                                                                                          them out in the direction indicated by the arrow.



                                    TWo
                                          CABITET
                                                NEilOVAL
                                                       pt{tl
                            !           6uPSrOC{r|t lof ^t0 crtttr                         r0 ntafl
                            r       Ptr 0u ffN sf,qfwoffw8
                                                                                                                                                            T.F . #26-26




                                                                               17    T h e c o m p l e t e c a b i n e t a s s e m b l yc a n t h e n b e t i p p e d
                                                                                     forward and removed from the base.




            CABIIIETREMOVAT




                                                                              1I    T h e b a s e h a s l o c a t i n gt a b s r o a l i g n t h e c a b i n e t i n
                                                                                    place.There are two rear panel pads that help locate
                                                                                    t h e c a b i n e t s i d e s t o t h e r e a r p a n e l .A s u p p o h h o l d s
                                                                                    the rear panel upright when the cabinet is removed.


                    t0cAlliJG Bs
                            tA




                                                                              19    W h e n r e i n s t a l l i n g . t h e a b i n e t ,i t ' s i m p o r t a n t t o t i p i t
                                                                                                                          c
                                                                                    f o r w a r d f a r e n o u g h t o s l i d e t h e c a b i n d tf l a n g e u n b e r
[ -*'...-                                                                           t h e m a c h i n e f r a m e . T h e n p o s i t i o nt h e c a b i n e t i n i t s
tl     \            -=-=                                                            upright position.
fl
t
li           !i
                _
       '-l --..
IL,-
r-i       + . 4 --- -j '
                t    -
             6l

            I   ri...j     a t r , ' r , i f i , r , l r . t ' t si N i v l




                                                                              20    lf more room is neededwhen repairs are beino
                                                                                    mqd-q, plasticsupportcan be reldased
                                                                                           tle                                byturninfi
                                                                                    it 9O'. The rear panel will then tilt backai shown]
                                                                                                                 r.F .#26-26




                                                                      21   Four plastic pads are used as spacers between the
                                                                           top and the cabinet.Four screws fasten the top to the
                                                                           cabinet.
                                                                           CAUTION: On this machine you cannot raise the
                                                                           top without removing the screws.



I   ' I C Stlcli'     Aill llasfws Pqsrr0l i\1: rf]i | 'rr-   A1j.!
                                                                  r




                                                                      22   The machine can be operated with the cabinet
                                                                           removed. Disconnect the plug from the wall outlet.
                                                                           Insert a jumper wire in the lid switch disconnect
                                                                           plug, between the gray and violet wires. The green
                                                                           wire is for grounding the top.




                                                                      23   The tub ring is designed with a recessed rubber
                                                                           gasket. There a r e t a b s w h i c h lock over hooks
                                                                           protrudingfrom t h e t u b .

                          MOTOF



           TU8 RIttIGREMOVAI-
               I     t18 trNt, (,0f! ilt t)[tY oNt wAl




                                                                      24   The basket is held in place with a spanner nut and
                                                                           drive block. The nut has right-hand threads.




                    REIIIOVAT
               BASKET
           I       iAXLI |4Pn0rY 0lrvt lltl)x itl   lrr
                                                                                                                                                               r . F . +2 6 - 2 5




                                                                                            25     T o r e d u c et h e p o s s i b i l i t y f c h i p p i n gp o r c e l a i ni n t h e
                                                                                                                                            o
                                                                                                   b a s k e t , i t ' s s u g g e s t e dt h a t t h e s p a n n e r e x t e n s t o n
                                                                                                   t o o l b e u s e d w h e n r e m o v i n gt h e n u t .




             r     \ t s p a \ x , , " , t s ' d ! r ' ) J rl r r r r [ M J ltI( l




                                                                                            26    T h e b a s k e t i s d e s i g n e dw i t h a b a l l a s rc o m p a r t m e n t
                                                                                                  w h i c h i s n o n s e r v i c e a b l eT h e e x t r a w e i g h t o f t h e
                                                                                                                                                 .
                                                                                                  b a l l a s tr e d u c e sv i b r a t i o na s s o c i a t e d i t h o T f - b a l a n c e
                                                                                                                                                                w
                                                                                                  l o a d s .l f t h e f i l l p l u g b e c o m e sl o o s e ,t h e e n t i r e b a s k e t
                                                                                                  a s s e m b l ym u s t b e r e p l a c e d .



                                8AS(Er




                                                                                            27   The tub has three tabs for fastening it to rhe tub
                                                                                                 s u p p o r t .T o r e m o v e t h e t u b , d i s c o n n e c tt h e s p r i n o s .
                                                                                                 Next, remove the three spring brackets.NOif: f-ne
                                                                                                 spring bracket that the counterweight sprino
                                                                                                 attaches to is different and must be reinsialted bt th-e
                                                                                                 left front. Remove the tub outlet hose. Apply liquid
                                                                                                 detergent to the centerpost.The tub can be removed
                                                                                                 by pulling straight up.


I   Nt11!vt'rrI
                        TUB EMOVAT
                           R
                     ipB]\a! rrifi          vtlitr\r,8nAiilr5              {i0 tgAl\r1)sr




                                                                                            28   T h e p l a s t i ct u b h a s t h e a i r d o m e a n d h o s e c l i p h e a t -
                                                                                                 sealed in position. The centerpost seal is not
                                                                                                 interchangeable with previous production.




         I
                         PTASTIC
                              TUB
                 tn 00M{Ato Host;ur Nur stAtt0 rt puc[
         t       ctffTtlP0sTsrar rs tfw
                                                                                               \ .F . #26-26




                                                  29    A motor shield is held in place between the tub and
                                                        tub support.The shield protectsthe motor in case of
                                                        a water overflow. lf this shield is removed for
                                                        service, it must be replaced.




            r   il'Ton sN|lI0 c00Is st0unfiltxl




tr,'




                                                  30    This view shows the relationshipof componentparts
                                                        below the tub.




                                                  31   Three pads snap into the top oJ the base.These pads
                                                       allow horizontal movement of the suspension ilate
                                                       (not shown). The springs limit the movement oi the
                                                       complete suspension assembly.




                       BASE




                                                  32   This is a view of the suspension platein position.
                                                                                                        lt
                                                       also has three friction pads.The'tub supi:orthas a
                                                       matings.urlgce  that restson thesepads.illowing it
                                                       to swivel.The suspension   plate is lymmetricata'nO
                                                       can be located the basewith any one of the three
                                                                      on
                                                       sides forward.
                                                       CAUTION: The suspension plate must be
                                                       reinstalled with the pads facing irp.

           SUSPETSIOT    PLATE
       : ;ffi[wts"1ldffi&t'swi"*
                                                                                                                      r . F . #2 6 - 2 6




                                GTABCAST
                                SUPPORTS

                                            33     T h i s b o t t o m v i e w o f t h e t u b s u p p o r ts h o w s t h e t h r e e
                                                   surfaces that contact the friction pads.




     TUBSUPPORT




                                           34     The drive tube and brake assembly is supported in
                                                  the centerpost by three bearings,two at thi top and
                                                  one at the bottom.
                            I    !
                            l   l

           .r--r'
           {-::-l1rr:4.




   EEARIITIGS SEAI-S
           ANO




                                           35     T h e d r i v e t u b e a n d b r a k e a s s e m b l ys e r v e sa s a l i n k
                                                  between the.gearcaseand the basket.The assembly
                                                  consists of the drive tube that supports the basket,
                                                  two brake shoes for stopping the basket with a full
                                                  load of clothes within seven seconds, and a brake
                                                  release cam. Contact is made on the brake release
                          ORIVT                   cam to rotate or drive the assembly.When pressure
    DRIVT,
         ERA(T            TUOT                    is applied to the cam, it releases the brake and
       CAM
                                                  causes the basket to spin.
IUEEAIIOBRAKE           ASSTiIBTY
: 34,'-'i
     *i$liiitiilf,lt?$|*,,i|g,Bi'"'




                                           36    S h o w n o n t h e t u b e i s t h e s l i n g e ra n d f e l t f o r c a t c h i n q
                                                 any.oil that might get past the seals in the centerposi
                                                 of the tub support. Note that the brake spring hbs a
                                                 sleeve that fits inside the coil and two end ca!s. The
                                                 sleeve limits the movement of the spring while lt is
                                                 being compressed.
                                                                                                                                  T . F . #2 6 - 2 6




                                                      37    This is a cross section of the drive rube and plate
                                                            a s s e m b l y h o w i n g t h e b e a r i n g st h a t w i l l s u p p o i tt h e
                                                                           s
                                                            agitator shaft and the seals that will protect them.
                                                            T h e s e a l s a n d s p a c e r c a n b e o b t a i n e di n d i v i d u a l l y ,
                                                            but the bearings and drive tube come as a complete
                                                            assembly.




                                                      38    When.removing or installingthe brake assembly,
                                                            turn the brake release conterclockwise. This wi'll
                                                            r e l e a s et h e b r a k e a n d m a k e i t e a s i e rt o g e t i n a n d o u t
                                                            of the drum.




                                                           This is a direct-drivesystem. When the motor shaft
                                                           rotates counterclockwise (viewed from the pump
                                                           end), the gearcase goes into agitation. Wfreh tnb
                                                           r o t a t i o ni s c l o c k w i s e ,i t g o e s i n t o s p i n .T h e p u m p w i l l
                                                           drain the water from the tub.


 .'',|','"*'w
GEARCASE,   CLUTCH,
                  MOTOBAITIO
                           PUMP




                                                      40   The clutch is positioned inside a drive drum. The
                                                           drum is driven from inside the gearcase.The clutch
                                                           has a lining which is riveted to a steel band. lt is
                                                           spring loaded to force the lining against the drive
                                                           drum.


                    CTUTCH
     I   t|lvf oru{ rs oftvtil tnos rilsr0tilascasl
     I   SPntXc t0l0t0 AliArtsl 0avt offuil




                                                      10
                                                                                                               T.F.+26-26




                                       41    W h e n t h e g e a r c a s ei s i n t h e s p i n m o d e ,r h e t a b t h a r
                                             holds the clutch spring moves around until it
                                             contacts the brake release, allowing the basket to
                                             s p i n . S i n c e t h i s b a s k e ts p i n s w i t h a f u t t t u U o f w a t e r ,
                                             t h e r e w i l l b e s o m e c l u t c h s l i p p a g eu n t i l t h e p u m p
                                             removes almost all of the water.




                                       42   To remove or install the clutch, use pliers to
                                            compress the spring. To aid in reassembly,ihe word
                                            "UP"
                                                 a n d a n a r r o w a r e d i e s t a m p e do n ' t h e c l u t c h
                                            tab.



                    CI-UTCHMOVAI
                          R[
                t




                         I rr 8 8I
                                 f
                        ll0l,iM[ s!
                                       43   The motor has four studs that locate in four rubber
                                            grommets in the motor mounting plate.
                                            The gearc.ase
                                                        and motor shafts are coupled together
                                            with a rubber grommet.
                                            T h e c o u p l e r sa r e d e s i g n e dt o b e t h e w e a k l i n k i n t h e
                      -',.
                         O,                 drive system lf the gearcaseshould ever lock up, the
                                            couplers should break before the motor is damaged.
                        1.'rilPiljj
                               fl


                    MOTOBMOUITITIiIG




                                       44   Two retainer clips are used to hold the motor on the
                                            gearcase. The clips are designed to be used with
                                            either the Emersonor the shorter G.E. motor.
                                            Both motors use the same wiring harness quick-
tr;',,,:.'                                  d i s c o n n e c tp l u g .
Fli;,,,.,
a:a
      t
          .a.
                                            CAUTION: There is a release tab on the harness
                                            quick-disconnect.
6.;:t;';



                                       11
                                                                                           r . F . #2 6 - 2 6




                                               45    The pump fits onto the back side of the motor and is
                                                     also attached with retainer clips. Both the motor and
                                                     the pump will be discussedin more detail later in the
                                                     program.
                                                     Now, let'S turn our attention to the gearcase.


             PUMP
                MOUITIl{G
                 I    S0U|B I0 M0T0n
                                   wlTNcLFs




F

                                              46     GEARCASE_
                                                     This is an explodedview of the parts inside the
                                                     gearcase.




AG|IAn
     SPntc




                                              47    Assembled to the agitator shaft and shown at the left
                                                    are those. parts that help shift the gearcase in and
                                                    out of agitation.




                                              48    Assembled to the bottom of the agitator shaft are
                                                    two parts called the agitate gear and the agitate
                                                    c.lutch..Theagitate ctutch or boitom part is pinnid to
                                                    the agitator shaft. The _upper part or agitaie gear is
                                                    free to turn on the shaft. Both parts have ma-tchinq
                                                    teeth and are spring loaded to force them togetheri
                                                    The left view shows the teeth meshed togeth6r or in
                                                         "agitate"
                                                    the            position. The right view thows the
                                                    teeth separated or in the "no agitate" position.

             r       ctulcff flnt0 T0 sHArT




                                              12
                                                                                                                                                                              T.F.+?,6-26




                                                                                                      49     A f o l l o w e r c a m a n d a g i t a t ec a m a r e u s e dt o f o r c e t h e
                                                                                                             gear teeth apart. The view on the left shows the
                                                                                                                                             "no
                                                                                                             cams in the open or                      a g i t a t e " p o s i t i o n ,a n d t h e
                                                                                                             view on the right shows them in the closed or
                                                                                                             "agitate" position.




                                                                                                      50     W h e n a s s e m b l e dt o t h e a g i r a t o rs h a f t ,t h e a s s e m b l y
                                                                                                             looks like this, with the cams fitting overthe lower
                                                                                                             a g i t a t ec l u t c h , w h i c h i s p i n n e d t o t h e a g i t a t o rs h a f t .
                                                                                                             In order for the cams to work properly, one must be
                                                                                                             held .stationary and the other rotated.



           I   llt   i , A r iv r , , B I i l t ( r \ r A r r 0 t ! f f y l l l   Idt n'Ntn RfIiIl!




ffiit,,'

                                                                                                      51    T o a c c o m p l i s h h i s , a r o l l p i n l o c a t e di n t h e b o t t o mo f
                                                                                                                                     t
                                                                                                            t h e g e a r c a s ea n d a p a r t c a l l e dt h e a g i t a t o rs h i f t e ra r e
                                                                                                            used. The follower cam has a loop that is placedover
                                                                                                            t h e r o l l p i n . T h e a g i t a t es h i f t e r ,w h i c h m o v e s i n a n d
                                                                                                            o u t a s i t r o t a t e sa r o u n d o n t h e c a m o n t h e m a i n d r i v e
                                                                                                            gear, provides the force to shift it in and out of
                                                                                                            agitation.




                                                                                                      52    As the main drive gear turns in the direction
                                                                                                            indicated by the arrow, the surface friction between
                                                                                                            the shifterand the main drivegear pulls the shifter
                                                                                                            i n t h e s a m e d i r e c t i o nu n t i l i t c o n t a c t st h e c a m .W h e n
                                                                                                            it's stoppedfrom rotation, it moves forward, pushing
                                                                                                            o n t h e p r o t r u d i n gt a b o n t h e a g i t a t ec a m , r o t a t i n gi t
                                                                                                            into the agitate position.


                            a       {art uirvi liiA! Mlr{li:ri                     :ili!{!
                            I       S8!fnn M0vli lil la{




                                                                                                       13
                                                                                                                                                                       r.F.+26-26




                                                                                        F       , S g     When the main drive gear is rotated in the opposite
                                                                                                          direction, the shifter is again rotated with it, and
                                                                                                          e n g a g e st h e a g i t a t ec a m o n t h e o t h e r s i d e ,p u s h i n gi t
                                                                                                          forward and taking the machine out of agitation.
                                                                                        { .
                                                                                         Ar{
    I   'l   1 r , : i q l T A ' , , r . 'r j l r \   fj!(rr!:   :rlr r   !t'rrarrlil
                                                                                              (,i


                                                                                                    54    Power for the agitate gear is supplied by the
                                                                                                          connecting rack. which moves back and forth as it
                                                                                                          rotatesaround the cam on the main drive gear.




                                                                                                    55    W h e n e v e r a c o n n e c t i n gr a c k i s i n s t a l l e d , h e " D o t "
                                                                                                                                                                             t
                                                                                                                                                   "Dot"
                                                                                                          on the agitate gear and the                         on the connecting
                                                                                                          rack must be lined up with each other in order for the
                                                                                                          gearcase to work properly.
                                                                                                          NOTE: Whenever the motor                         is running in either
                                                                                                          direction, the connecting rack                   will be moving back
                                                                                                          and forth. But, depending on                      which direction the
                                                                                                          motor is turning, the shifter will               put the machine into
                                                                                                          or out of agitation.




                                                                                                    56    To hold the connecting rack and the shifter in
                                                                                                          position, a part called a rack retainer is fastened
                                                                                                          down with a shoulder screw that also locates and
                                                                                                          holds a part called the spin pawl. The pawl has the
                                                                                                                "UP"
                                                                                                          word        molded into the part to aid in assembly.



I   |0tllclrNri 8!tr ili1) rtr!!Ai:t wtlr SAfi qtraoft q[t i:iis
I   W0fl0 !r 80r0t{t&r{t rlwl




                                                                                                     14
                                                                                                             r.F.#26-26




                                                57    N e x t , t h e s p i n g e a r i s a s s e m b l e da n d h e l d i n p l a c e
                                                      with a washer and retainerring.
                                                      Now, let's turn our attention to how the basketspins.




                                    ,*)
                                                58   This is a cutawayview looking  downat the top of the
                                                     spin.gear.When the machinegoes into sjin, the
                                                     pawl comesaround,   contacts pawl sprin! which
                                                                                   the
                                                     forcesit outwardso that it contacts moldedboss
                                                                                       a               on
                                                     the spin gear and drivesit in the direction shown.
                                                     The spin gear drivesthe smallerspin gear pinion
                                                     locatedon the agitatorshaft. The pinion his the
                                                     clutch attachedto it, and as it starts to spin it
                                                     releases brake,
                                                               the       and the basket  spins.
        PAWT
           DBIVES
                SPIil GEAR


p'                                        ',{
                                           ,4




                                                59   When the motor rotation is in the oppositedirection,
                                                     the sp.in gear does not turn and the pawl is
                                                     repositionedby the spin gear spring so that it clears
                                                     the boss and avoidsany clicking sound.




     PAW|-       FR0ilSPfl GEAE
        Uilr.ocKto




                         tr oRtvt
                    ANO RAKI SSIMBIY
                       B   A



                                                60   This view of the gearcase with the cover removed.
                                                     shows everything mounted in place. As the
                                                     wormgear is turned clockwise, it turns the other
                                                     components in the direction indicatedby the arrows.
                                                     As the clutch turns, it releasesthe brakd,turnangthe
                                                     drive tube.



        GTARCASE SPIil
              IfT


                                                15
                                                                                                                                                    T.F.#26-26




                                                                     61         T h e c l u t c h a s s e m b l y , o v e ra n d s p i n g e a r p i n i o n c a n
                                                                                                                  c



$g e
                                                                                be installed, either as a complete assembly or as
                                                                                individual parts. Use care when sliding the spin
                                                                                p i n i o n g e a r o v e r t h e a g i t a t o rs h a f t . T h e s p i n p i n i o n
                                                                                gear contains a seal on the inside which may be
                                                                                damaged by sharp edges.




                                                                     62         T h e s l i n g e r i s p r e s s e do n t h e p i n i o n , a n d t h e n t h e
                                                                                p i n i o n i s i n s e r t e dt h r o u g h t h e s e a l i n t h e c o v e r .C a r e
                                                                                should be taken not to damage the seal when
                                                                                insertingthe spin gear pinion into the cover.




       I   ASStMSitSlltr,i! (l lrlrnt ll0    ilS{!r lt'0 tii!ia
       I   00{1 0aMAfi :}AL




                                                    ,.-t!a;sisr--\
                                                    ):1'1'lil'jr


                                                                     63        lf the cover seal must be replaced, use the 68988
                                                                               s e a l i n s t a l l e r .B e c a u s et h e s e a l l i p e x t e n d sp a s t t h e
                                                                               top of the cover. lay the cover on two supports.




TOREPLACE
        GEABCASE
              COVER
                  SEAT




                                                                     64        Next, locate the clutch assembly on the matching
                                                                               s p l i n e so n t h e s p i n g e a r p i n i o n ,a n d i n s t a l lt h e s p r i n o
                                                                               clip to lock the assembly together. A screwdrivei
                                                                               with a notch on one end of the blade or pliers with
                                                                               notches in the tip of the jaws, makes a good tool for
                                                                               i n s t a l l i n gt h e s p r i n gc l i p .P l a c i n gt h e p i n i o n g e a ro n a
                                                                               wooden block also helps support it when installing
                                                                               the spring clip.

                          '{l         lrl P[1]\ i!t{
L,Sl       ?/000 ittli      5ltPlll                    SlIrV
Lsl        $lilwlrSi!lF   08 .rrlqs rn r'5't:: stp \l' al!'




                                                                          16
                                                                                                                                       T.F.#25'26




                                                       65       Before the cover is installed, a coating of Loctite
                                                                gasket eliminator number 515 sealant should be
                                                                applied to the flange of the cover.




                                                       66       The entire assemblycan now be slid over the agitare
                                                                s h a f t a n d p o s i t i o n e d n t h e g e a r c a s eA g a i n ,c a u t i o n
                                                                                                   o                            .
&tll                                                            s h o u l d b e t a k e n n o t t o d a m a g et h e s e a l s i n t h e s p i n
1.,,'l:                                                         g e a r p i n i o n w h e n i n s t a l l i n gi t o v e r t h e a g i t a t o rs h a f t .
I :i"                                                           The two arrows near two of the gearcasecover holes
:'|.'.                                                          are there to identify pilot holes. When installing the
                                                                screws in the cover, drive these two screws first to
                                                                a l i g n t h e c o v e r .T h i s c o m p l e t e st h e a s s e m b l yo f t h e
                                                                gearcase.




                                    '.uill1i"
                                           I
                                               'mfin   67       This is a diagram of the water system.Water enters
                                          t e-frrbr             the machine through the water inlet valve shown at
          0RAilr                          ,{if
          mst                                                   the upper right. lt then flows into the tub area
                                                                t h r o u g h a v a c u u m b r e a k .D u r i n g a g i t a t i o nt h e p u m p
                                                                is turning in the direction to force water back into the
                                                                tub. During spin the pump turns in the opposite
                                                                direction and pumps the water to drain. NOTE: To
                                                                remove the vacuum break, squeeze the bottom of the
                                                                mounting tabs and pull toward the front of the
                                                                machine.
                       WATER
                           SYSTEM




r                               I
                                                   K

                                                       68     The agitator on early production-wasdesigned in two
                                                              parts ihat snapped together to form the agitator and
                                1   9
                                                              b lint filter. During agitation the wash water is
                                                              c i r c u l a t e dt h r o u g h t h e f i l t e r w h i c h c o l l e c t st h e l i n t .
                                                            . To remove for cleaning, pull straight up on the top
                                                              portion of the agitator. The lint can then be wiped
                                                              from the filter bY hand.


                   AGITATOR LII{TFIITER
                          AiID


                                                        17
                                                                                                                                                                  T . F . #7 . 6 - 2 6



                                                                                     68A   Current production has a self-cleaning filter
                                                                                           attached to the bottom of the basket. The action of
                                                                                           the agitatorpumps water up through four holes in
                                                                                           the bottom of the basket. As the water passes
                                                                                           through the filter, the lint is collectedand held.
                                                                                           Puring spin the centrifugalforce of the spinning
                                                                                           f i l t e r f o r c e st h e l i n t o f f t h e f i l t e r a n d d o w n t h e d r a i n l
                                                                                           The filter attachesto the basketwith bossesthat lock
                                                                                           into holes in the center post of the basket.There is a
                                                                                           wire spring clip locatedinside the filter that helps
                                                                                           force the bosses outward. To remove the filter, fiist
                                                                                           r e m o v et h e c l i p a n d t h e n p u s h t h e f o u r b o s s e s u t o f o
                                                                                           the holes in the center post.




                                                                                     69    The pump is a non-repairable   typ. lt is designed


                                        sw                                                 with a ceramicsealfor long life and a self-cleaning,
                                                                                           straight-va-n^ed,
                                                                                                          flexible rubber impeller. Pump
                                                                                           capacity 16 gallons minute
                                                                                                              per
                                                                                                   is
                                                                                           a 6-foot head.
                                                                                                                           andwill pumpup tb




                                         PUMP
                                a        N(lNHIPArfiAiiti




                                                                                     70    To drain the machine for pump change, it is
                                                                                           recommended that the hoses be pinched off with
                                                                                           hose pliers, or the machine be drained using the
                                                                                           drain hose as shown.
                                                                                           Since there are no check valves or traps in the
                                                                                           system, most of the water can be removed through
                                                                                           the drain hose.

             S E R V I C I IPG M P
                            IU                I   r.'.i    'i !, 'r.          ,,
                                                                       i,.l




                                                                                     71    The timer cannot be advanced with the knob in the
                                                                                           ON position. The knob must be pushed in to turn the

                                                                   es  -O
                                                                                           timer.




                                TIMER
    i ' j , i : , . i j r . r ' t rI . i n , r r f i i i ' , r ;
I                                                                  rr!4 I.i rrili,




                                                                                      18
                                                                                                   r.F.+26-26
                 Pi;!
                 -.-ii;i:




                                       CAMS AI||D C0NTB0I
                                          7      14
                                        CURRE]'ITMOTOR
                                                TO
                                                                                              '*
                            72   Thetimer hastwo setsof number7 contacts two
                                                                           and
                                 sets of number14 contacts  that controlthe current
                                 to the motor start winding.Looking the esterline
                                                                     at
                                 chart,it showsthat both number7 switches  closeat
                                 the sametimeand control  agitate. alsoshows
                                                                  lt           that
                                 the two number 14 switches.  when closed.  control
                                 spin.




                                 THEIIJSTA]IJT START AGITATION
                                            OF     FOR

                &''                                                                           :..,,k
73   This diagram show



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