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 PRIMARE


A32 Power Amplifier
  Service Manual
1.   Technical Description.

2.   Error codes.

3.   Bias Adjustment.

4.   Schematics.

5.   Technical Specifications.
A32 Functional Description


Features
The Primare A32 power amplifier is a fully balanced design, this means that the negative
speaker terminals are active, not ground as on an unbalanced design. When performing
measurements, test equipment (such as Audio Precision) that can handle balanced
amplifiers must be used.
The input impedance is 15K and the gain is 26dB. It is possible to obtain just above 250
undistorted watts at an 8R load (both channels driven). The frequency response are flat,
the A32 will drop down only -2dB at 100Khz.


Standby
The A32 is equipped with two standby modes, where standby mode 2 is the power save
mode. In power save mode only the standby circuit will be powered by the small standby
transformer placed on the digital PCB.


Digital control and monitoring
When power is first applied and the standby button on the front panel are pressed down
the A32 are going to initiate the startup sequence. Relay K1 will be turned on where after a
small delay will follow before relay K2 goes active to disable the inrush limiters. At the
same time bias are turned on by shutting down the voltage supplied to the optocouplers on
the amplifier channels. After a 20 second startup delay for the amplifier to settle down the
speaker relays are turned ON. During the startup sequence all safety parameters such as
DC-offset and fuses will be monitored, if an error is spotted the amplifier will refuse to start
and the standby LED will flash rapidly to indicate that an error has occurred. The error
code can be read out by pressing the error check switch (SW1). Description of the error
codes can be found on the next page.

If the standby switch is pressed when the amplifier is in operate mode it will go to standby
mode 1, which means that bias and speaker relay will be switched off. The standby LED is
going to half light intensity to indicate that the amplifier is in this standby mode.

If the standby button are pressed down for more than one second the amplifier are
shutting down into standby mode 2 which means that bias, speaker relay and the two
power relays K1, K2 are switched off. Only the standby circuit is still powered consuming
just a few watt of energy.


Temperature protection
When temperature has reached 70 centigrade at the temperature sensors the speaker
relay and bias are going to be switched off, when the temperature have decreased 10
centigrade the A32 are going to be restarted. In practice this will mean that the warmest
part of the heatsink will be around 75-80 centigrade when over- temperature protection
cuts in.
General Protection
During operation mode DC-offset, fuse, temperature and AC-loss are constantly
monitored, any abnormal function from these will immediately disengage the speaker relay
and the standby LED will start to flash rapidly indicating that an error has been spotted.
The error code can be checked by pressing the error check button (SW1), if more than one
error at the same time a repeated press of the button will display the next error.
DC-offset and over temperature will automatically resume to normal operation after a delay
if the error recovers. Fuse error will not (latch), here the amplifier must be turned off and
the fuses replaced before normal operation is possible.


Trigger.
If a 3.5mm teleplug are connected to the left trigger input (the right connector is the
output) the function of the standby button are being changed to only be able to turn the
amplifier into standby mode 2 directly. The standby button cannot turn the amplifier on
while the trigger is connected (trigger mode enable). The circuit will trigger at 2.5V and are
highly immune against disturbances. The trigger are only able to control the amplifier
between operate and standby mode 1.


RS232
The RS232 port can be used for firmware upgrading as well as controlling by Crestron
compatible RS232 codes.


Fuses
Due to the large capacitance of the electrolytics bank, turn off the mainspower and wait
minimum 15minutes before replacing a blown fuse. Make sure to replace a blown fuse with
exactly the same type and value.




Error codes

LED Nr
 3 2       1   Error
 0 0       0   All OK
 0 0       1   DC L+
 0 1       0   DC L-
 0 1       1   DC R+
 1 0       0   DC R-
 1 0       1   Fuse Rch
 1 1       0   Fuse Lch
 1 1       1   Overheated
Bias Adjustment

Critical for the adjustment are that the mainsvoltage is 230V or 120V exactly.
The temperature in the facility must be constant during the adjustment procedure.


Use the Bias test points and potentiometers (R1, R2) to adjust bias on each channel.
The lower potentiometer is accessible thru a hole in the bottom of the amplifier.




    Bias test points




                                                            Compare the voltage
                                                            drop over all of the
                                                            emitter resistors.
These steps describe the Bias adjustment procedure, which is the same for both L& R
channels.


1. Switch the amplifier on or if it has been on burn-in (test), disconnect input signal and
   loads. The A32 amplifier must be in operate mode, bias will be switched off in standby.

2. Let the amplifier run for 1h, without input signal.

3. Adjust the bias to 17mV measured on JP3, JP4 or JP2, JP1.

4. Check the maximum difference (voltage drop) over emitter resistors (R241, R243,
   R245, R247, R239, R237, R235, R233, R240, R238, R236, R234, R242, R244, R246,
   R248). The difference between them should not exceed 7mV. Higher difference might
   be due to a faulty transistor or Emitter resistor, also check and that the screw are
   tightened.

5. Wait 1h.

6. Measure the bias and if needed readjust to 17mV measured on JP3, JP4 or JP2, JP1.

7. Wait 1h.

8. Measure the bias and if needed readjust to 17mV measured on JP3, JP4 or JP2, JP1.

9. Wait 1h.

10. Measure the bias and if needed readjust to 17mV measured on JP3, JP4 or JP2, JP1.


Repeat step 5-9 until the bias are stabile.
                       1                                                                  2                                                                            3                                                                               4                                                                      5                                                6                                                             7                                                         8

                                                                                                                                                                                                                                                                                       U4
                                                                                                       T1
               P6                                                                                                                                                                                                                                                                    LD1085V33
                                              S1                                                                                                                                                                                                                                                                                    +3.3VD
                                                                                                   1                                             15                                                                                                                            3                                                    2      C33
                                                                                                                                                                                                          D12                                                                           Vin                     Vout
                                                             SW3




                                                                                                                                                                                                                                                                                                   ADJ
                                             T500mA 4
               PLUG                                                           3                                                                                                                                                                                                                                                                                                                                        +3.3V
                                                                                                                                                                                                                                                                                                                                                                                                                                                 PCB 2




                                                                                                                                                                                                                                          C4
                                                                                                   4                                             13                                                                                                                                                                                              100U/6.3V                                                                                                                                   PHONEJACK STEREO SW
                                                       5                      2                                                                                                                    BRIDGE1                                                                                                                        C31                                                                            R32                                                                                J6
                                                                                                   5                                             11                                                                                                                           C32                                                 100n                                                                                                                         R26




                                                                                                                                                                                                                                                                                                   1
                                                                                                                                                                                                                                          2200U/25V
                                                       6                      1                                                                                                                                                                                               100n                                                                                                                                                                             4K7
               P7                                                                                                                                                                                                                                                                                                                                                                               Q5          4K7
                                                                  240V                             8                                             9                                                                                                                                                                                                                                              BC846                            D4                 D6                  R1
D                                                                                                                                                                                                                                                                                                                                                                                                                                LL4148             LL4148            2K2                                                 D
               PLUG                                        SW120-240
                                                                                                       TRANSF53X44                                                                                                                                                                                                                                                                                                                                                                                     J5
                                                                                                                                                                                                                                                  D8                      +3.3VD                                                                                                                                                                               R9
                                                                                                                                                                                                                                                                  R42
                                                                                                                                                                                                                                                                                                                                                                                                                                                               2K2
                                                                                                                                                                                                                                                                  470K                                   +3.3V
                                                                                                                                                                                                                                                  LL4148            C24                                                                      Standby mode                R44
                                                                                                                                                                                                                                                                                                                              R19                                        10R                                                                                           C23




                                                                                                                                                                                                                                                                                                           1
                                                                                    C1                                                                                                                                                                                                                                            4K7                                              C27                           R21             D5                 D7                             R24
                                                                                          47nF/275V X2                                                                                                                                                             330N                                                                                                            100N            C22           510R            LL4148             LL4148             100N        10R       PHONEJACK STEREO SW
                                                                                                                                                                                                                                                                                                                          S3                       S2                                              100N
                                                                                                                     K1                                    Q2       BCV46                                                                                                                                                 SW-SPDT                  NC
                                                                                                                   RELAY DPDT3




                                                                                                                                                                                                                                                                                                       3

                                                                                                                                                                                                                                                                                                                          2
                                                                                                                                                                                                   R45




                                                                                                        1
                                                                                                        2
                                                                                                        3
                                                                                                        4




                                                                                                                                                                                                                                                                                                           SW BAL/UNBAL
                                P1                                                                                                                                                                 10K
                                                                                                                                                                                                                                                                                                                                                                          +3.3V


                                                                                                               NO1
                                                                                                                C1

                                                                                                         COIL COIL
                                                                                                               NC1
                                                   R39            R37             R38                                                       D2                      R11
                                PLUG               NTC 7R         NTC 7R          NTC 7R                                                    BDY17D                  470R                 Q6
                                                                                                                                                                                     BC846                                                                                                                                                                   R3   R2

                                                                                                         NC2
       P9                       P3                                                                       N02                                                                                                                                                                                                                                                 NC                                                                       C8           C9
                                                                                                                                                                                                                                                                                                                                  +3.3V                           NC
                                                                                                         C2




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                RS232
                                                                                                                                                                                                                                                                                                                                                                       C11                       U2
                                                                                                                                                                                                                               R22




                                                                                                                                                                                                                                                                                                                                                                                                                                      100N




                                                                                                                                                                                                                                                                                                                                                                                                                                                        100N
       PLUG                     PLUG                                                                                                                                                                                                                                                                                                                                   100N         16                                 1
    120V




                         240V




                                                                                                                                                                                                                                                                                                                                                                                                                                                                     F1
                                                                                                        8
                                                                                                        7
                                                                                                        6
                                                                                                        5
                                                                                                                                                                     +3.3VD                                                                                                                                                                                                                VCC           C1+




                                                                                                                                                                                                                                                                                                                                                                                                                                                                          3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          1
                                                                                                                                                                                                                               4K7                                                                                    C26                                                           15                                 2
       P10                      P4                                                                                                                                                                                                                                                                                    100U/25V                                                             GND            V+
                                                                                                                                                                                                                                                                                                                                                                                    14                                 3
                                                                                                                                                                                                                                                                                                                                                                                           T1OUT         C1-
                                                                                                                     K2                                    Q4       BCV46                                                                                                                                                                                                           13                                 4                                                       NMF40                           P2
                                                                                                                                                                                                                                                                                                                                                                                           R1IN          C2+
                                                                                                                   RELAY DPDT3                                                                                                                                                                                                                                                      12                                 5
C                                                                                                                                                                                                                                                                                                                                                                                          R1OUT         C2-                                                                                                    4         C
       PLUG                     PLUG                                                                                                                                                                                                                                                                                                                                                11                                 6
                                                                                                                                                                                                   R23                                                                                                                                                                                     T1IN           V-                                                                                                    3
                                                                                                        1
                                                                                                        2
                                                                                                        3
                                                                                                        4




                                                                                                                                                                                                                                                                                                                                                                                    10                                 7




                                                                                                                                                                                                                                                                                                                               9
                                                                                                                                                                                                                                                                                                                               8
                                                                                                                                                                                                                                                                                                                               7
                                                                                                                                                                                                                                                                                                                               6
                                                                                                                                                                                                                                                                                                                               5
                                                                                                                                                                                                                                                                                                                               4
                                                                                                                                                                                                                                                                                                                               3
                                                                                                                                                                                                                                                                                                                               2
                                                                                                                                                                                                                                                                                                                               1
                                                                                                                                                                                                                                                                                                                              10
                                P8                                                                                                                                                                                                                                                                                                                                                         T2IN       T2OUT                                                                                                     2
                                                                                                                                                                                                   10K                                                                                                                                                                               9                                 8
                                                                                                                                                                                                                                                                                                                                                                                           R2OUT        R2IN                                                                                                    1
                                                                                                               NO1
                                                                                                                C1

                                                                                                         COIL COIL
                                                                                                               NC1




                                                                                                                                            D3                                                                                                                                                                             J3                           J4                                      MAX3232ECAE                                                                                                    HEADER 4
                                PLUG                                                C2                                                      BDY17D                                         Q7                                                                                                                              CON10                        CON10
                                                                                                                                                                    R12 470R                                BC846
                                                                                                         NC2
                                                                                                         N02




                                                                         47nF/275V X2                                                                                                                                                                                                                                                                                                                                                            C12           C10
                                                                                                         C2




                                                                                                                                                                                                                                                                                                                              10
             To mains Transformer                                                                                                                                                                                                                                                                                                                                                                                                                100N




                                                                                                                                                                                                                                                                                                                              9
                                                                                                                                                                                                                                                                                                                              8
                                                                                                                                                                                                                                                                                                                              7
                                                                                                                                                                                                                                                                                                                              6
                                                                                                                                                                                                                                                                                                                              5
                                                                                                                                                                                                                                                                                                                              4
                                                                                                                                                                                                                                                                                                                              3
                                                                                                                                                                                                                                                                                                                              2
                                                                                                                                                                                                                                                                                                                              1
                                                                                                                                                                                                                                                                                                                                                                                                                                                               100N                  F2




                                                                                                                                                                                                                                                                                                                                                                                                                                                                          3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     NMF40
                +3.3VD                                                                                                                                                                                                         R4
                                                                                                        8
                                                                                                        7
                                                                                                        6
                                                                                                        5




                                                                                                                                                                                                                               4K7
                                                                                                                                                                                                                                                                                                                                  +3.3VD
                                                                              R43
                      C28                                                     10R




                                                                                                                                                                                                                                                                                                                                                                                                                                                        2



                                                                                                                                                                                                                                                                                                                                                                                                                                                                          4


                                                                                                                                                                                                                                                                                                                                                                                                                                                                               6



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          8
                                      C19       C20               C25                                                                                                                                                                                                                                                                                                                     SW2
           47u/16V                    100N      100N              10N
                                                                                                                                                                                                                                                                                                                                                                                                            PIN4 ON P5                                                                         D1

                                                           +3.3VD                                                                                                                                                                                                                                                                                                 PCB3                                      PIN3 ON P5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               KB2855
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            PCB4
                                                                  R46                                       R47                  R25




                                                                                                                                                                                                                                                                                                                                                                                                                                                        1



                                                                                                                                                                                                                                                                                                                                                                                                                                                                          3


                                                                                                                                                                                                                                                                                                                                                                                                                                                                               5



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          7
                                                                  10K                                       10K                  2K2
                                                                         Q1                                       Q3                                              +3.3VD                                                                                                                                                                                                                                                                                                               PIN1 ON P5
                                                                                                                                                                                                                                                                                                                                                                                                                                                           PIN2 ON P5
                                                                                    R10                                                                                                                                                                                                                                                                                                                                                                                                                     +3.3VD
B                                                                                   2K2                                                                                                                                                                                                                                                                                                                                                                                   P5             HEADER 4                         B
                                                                                                             LL4148              LL4148                    LL4148              LL4148              LL4148                 LL4148




                                                                                                                                                                                                                                                                                                                                                                                                                                                                               4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                               3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                               2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                               1
                                                                         BCV46                 BCV46                                                                                                                                                  D13
                                                                                                                                                                                                             10K

                                                                                                                                                                                                                         10K
                                                                                                                       R15 10K




                                                                                                                                                 R16 10K




                                                                                                                                                                     R14 10K




                                                                                                                                                                                         R13 10K




                         J2
             Bias R                                                                                                                                                                                                                                   LL4148
                                  1
             SPK Relay R
                                                                                                                                                                                                             R27




                                                                                                                                                                                                                                                      D14
                                                                                                                                                                                                                         R28




                                  2
             XLR/RCA R                                                                                                                                                                                                                                                                                                                                                                             +3.3VD
                                  3
             +15V R                                                                                                                                                                                                            D15
                                  4                                                                          D16                          D17                                                                                                         LL4148                                                                                                                                                                                                              R41 110R
             GND R                                                                                                                                         D18                 D19                  D20                                                                                       U3                                                                                                                           U5
                                  5                                                                                                                                                                                                                                                                                                                                                                                                                                                              R20
             Temp1 R                                                                                                                                                                                                                                                                1                                                                             28                                           14                                              15
                                  6                                                                                                                                                                                                                                                            P2.0/ICB/DAC0/ADC03               P2.7/ICA                                                                                      SER                 O0                     R40 412R
             Temp2 R                                                                                                                                                                                                                                                                2                                                                             27                                                                                           1                                 1K
                                  7                                                                                                                                                                                                                                                            P2.1/OCD/AD02                    P2.6/OCA                                                                                                           O1
             Fuse R                                                                                                                                                                                                                                                                 3                                                                             26                                           11                                              2
                                  8                                                                                                                                                                                                                                                            P0.0/CMP2/KBI0/AD01P0.1/CIN2B/KBI1/AD10                                                                                         SRCLK               O2
             DC-Check+ R                                                                                                                                                                                                                                                            4                                                                             25                                           10                                              3                         D11
                                  9                          



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