Service Manuals, User Guides, Schematic Diagrams or docs for : . Rare and Ancient Equipment PRINTEX MANUALS Tacana-Manual (18 Jun 2004)
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$35.00
M&R Printing Equipment, Inc.
www.mrprint.com
Toll Free 1-800-736-6431
International 1-630-858-6101
061804MS
Part No. MAN-TACANA
i
IMPORTANT!
IMPORTANT!
The product described in this publication may employ hazardous voltages or
might create other conditions that could, through misuse, inattention, or lack of
understanding, result in personal injury, or damage to the product or to other
equipment. It is imperative, therefore, that personnel involved in the installation,
maintenance, or use of this product understand the operation of the product and
the contents of this publication.
This document is based on information available at the time of its publication.
While efforts have been made to be accurate, the information contained herein
does not purport to cover all details or variations in hardware, software, features
or specifications, nor to provide for every possible contingency in connection with
installation, operation and maintenance. Features may be described herein which
are not present in all variations of this product. M&R Printing Equipment, Inc.
(M&R) assumes no obligation of notice to holders of this document with respect
to changes subsequently made.
M&R makes no representation or warranty, expressed, implied or statutory with
respect to, and assumes no responsibility for the accuracy, completeness, suffi-
ciency or usefulness of the information contained herein. No warranties of mer-
chantability or fitness for purpose shall apply.
A publication of M&R Printing Equipment, Inc. All information contained herein is derived in part from proprietary and patent
data of M&R Printing Equipment, Inc. This publication may not be reproduced, copied, or transmitted in any form without prior
permission from M&R Printing Equipment, Inc. Printed in the U.S.A. All Rights Reserved 2004.
The information listed below will prove helpful when ordering replacement
parts, requesting service or repairs. Please fill in the following information.
The Model No., Serial No., Schematic No. and Machine No. are all located
on the Manufacturers Rating Plate mounted to the equipment. Should you
have any questions regarding this information, please do not hesitate to con-
tact our Equipment Service Department at 1-800-736-6431 during normal
business hours.
Product Name: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Model No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Serial No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Schematic No. _______________________________
Machine No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Date of Installation: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Installed By: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Equipm
nting en
Pri t,
R
M&
Inc
.
rk
W or
wo
ld w
et
de
N
i
Te ce
c h n ic al S e r vi
Valued Customer,
Thank you and congratulations on your purchase of the Tacana Flash curing unit.
The Tacana Flash is zoned in on productivity and versatility. It's the ultimate integrated flash cure sys-
tem, and it's designed to work flawlessly with most M&R automatic textile presses. At the heart of the
Tacana Flash are new sealed tungsten filament quartz lamps, which offer over 30% more curing power
than the lamps they replaced. This increased power allows dramatic increases in press speed, making
Tacana Flash the ideal system for rapid flash curing during high-speed production. In addition, the
lamps heat up instantaneously. This allows curing to begin without pre-cure heating, saving both time
and energy.
A thorough understanding of the operation and maintenance of your new Tacana Flash will insure a
long service life for your investment. This operator's manual is provided to help guide you, and your
employees, in the proper procedures for set-up, operation and preventive maintenance of your new
Tacana Flash.
Should you have any questions regarding the operation or maintenance of this equipment, M&R's
worldwide technical service and support network is available to you during regular business hours
(8:30am - 5:00pm C.S.T.) at 1 (800) 736-6431, or, on weekends or holidays, call our 24-hour emergency
service hotline at 1 (630) 462-4715 for technical support 24 hours a day, seven days a week.
On behalf of all of us here at M&R, thank you for selecting us as your equipment supplier.
Michael J. Sweers
Director of Technical Services
M&R Printing Equipment, Inc.
Table of
Disclaimer
Contents Model Description
Introduction
Safety Precautions and Safety Precautions . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications
Installation Instructions . . . . . . . . . . . . . . . . . .5
Set-Up and Control and Adjustments . . . . . . . . . . . . . . . .9
Operation
Maintenance and Preventive Maintenance Procedures . . . . . . . .11
Troubleshooting Procedures . . . . . . . . . . . . . .12
Troubleshooting
Replacement Parts and Replacement Parts . . . . . . . . . . . . . . . . . . . . .14
Warranty Information
Tacana Flash Curing Unit Safety Precautions
FUNDAMENTAL SAFETY INSTRUCTIONS Conditions which may compromise operator safety must be
Please read all information regarding safety precautions identified and corrected immediately.
as presented in the operator's manual.
Defined Purpose
The fundamental requirement to assure safe and trouble-free The Tacana Flash unit is specifically designed to flash cure
operation of this equipment, is a thorough understanding of textile inks on textile substrates screen printed on M&R tex-
the safety information contained in this operator's manual. tile printing systems. Any other use of the equipment which
does not meet the Defined Purpose as described above is
This operator's manual includes important instructions to not permitted.
assure safe operation of this equipment. This operator's
manual, and especially the safety instructions as described In accordance with the Defined Purpose of this equipment,
there-in, must be observed by everyone who will operate it is necessary to observe all instructions as outlined in the
this equipment. In addition to the safety instructions and operator's manual and to perform the preventive mainte-
regulations described in this operator's manual, rules and nance procedures as described in the manual.
regulations of the equipment owners place of business
must also be observed. Guarantee and Liability
In principle, our general terms of sale and delivery are valid
Obligation of the Equipment Operator and these are at the Operator's disposal. Guarantee and lia-
The equipment operator is obliged to guarantee that only bility claims for persons or property damage are excluded if
staff who are acquainted with the fundamental regulations they originate for one or more of the following reasons.
according to workers protection and accident prevention,
and, are completely knowledgeable in the operation of this 1. A non-defined use of the equipment
equipment have fully read the Safety Chapter and the 2. Improper installation or use of the equipment
Warning Instructions of this manual, and understand the 3. Operation of the equipment with defective safety
instructions as they relate to operation of this equipment. devices
4. Non-Observance of instructions as described in the
Equipment operators must be continually evaluated to operator's manual for transportation, storage, installa-
assure that they fully understand the operation of this tion, operation, maintenance, set-up and take-down
equipment. of the equipment.
5. Modification of the equipment.
Obligation of Personnel 6. Failure to replace worn or defective parts of the equip-
Every person that will be engaged in the operation of this ment.
equipment must comply with the following before operation 7. Defective repairs made to the equipment.
of the equipment is to begin. 8. Dangerous conditions which are a result of the improp-
er use of the equipment
1. Observe the fundamental regulations of worker's pro-
tection and accident prevention. Description of Safety Symbols and Instructions
2. Read the Safety Chapter and Warning Instructions of this
operator's manual and confirm by signature that they This symbol signifies or alerts the
understand the instructions as described in the manual. equipment operator of conditions or
areas of the equipment which present
Dangerous Situations during Operation of the imminent danger to the health of the
Equipment equipment operator. Non-observance
The Tacana Flash unit has been designed and constructed of these instructions has serious
in accordance with safety standards as described by health consequences, and can lead
Nationally Recognized Testing Laboratories, such as DANGER! to highly dangerous injuries.
Underwriters Laboratories in the United States, and CEN-
ELEC and the European Economic Community (CE) This symbol signifies a possible immi-
Standards and Directives. However, it is possible that dan- nent danger for life and health of persons
gerous conditions which can cause serious injury or loss of and equipment operators. Non-obser-
life for the user or third persons, or damage to the equip- vance of these instructions can have
ment or property could occur. This equipment must be used serious health consequences and can
only for the defined purpose as described in the operator's lead to highly dangerous injuries.
manual, and must be maintained in perfect running condi-
WARNING!
tion in accordance with described Safety Regulations.
Glen Ellyn, Illinois 1
Safety Precautions Tacana Flash Curing Unit
This symbol signifies a possible danger. Training of Equipment Operator's
Non-observance of these instruc- Only properly trained operators may run the equipment. The
tions can lead to light injuries or dam- competence of personnel who are to operate, maintain, set-
age to the equipment or property. up and shut down the equipment must be confirmed.
Unskilled staff may work with the equipment only when
supervised by experienced equipment operators.
CAUTION!
Equipment Control System
Never make any modifications to software. Only experi-
This symbol gives important instructions enced operators may actuate the control system.
i
for the proper use of the equipment.
Non-observance of these instructions Safety Measures during Normal Operation
can lead to equipment failure. Operate the equipment only if all safety devices are fully
operational. Before starting the equipment, check to be
sure no-one will be endangered by the operation of the
IMPORTANT! equipment. Check the equipment and safety devices at
least once per shift for external or visible damage.
This symbol is used to describe operat- Danger by Electrical Energy
ing tips or especially useful information.
This information will enable the oper- Work on the electrical system must
ator to use all equipment functions be carried out by qualified person-
for optimal performance. nel only. Check the electrical equip-
ment regularly for any sign of defect
OPERATING or loose connections. Electrical
TIP enclosures must be kept securely
locked at all times. Only authorized
personnel with a key are allowed
Organizational Measures access to electrical enclosures.
Equipment operators are responsible to provide personal
DANGER!
protection when operating this equipment. All safety
devices must be checked each day before operation of the Maintenance and Troubleshooting
equipment can begin. Preventive maintenance must be performed at regular inter-
vals as described in the operator's manual. Equipment oper-
Safety Devices ator's must be informed before any preventive maintenance
Before beginning operation of the equipment, all safety can be performed. All electrical must be disconnected and
appliances must be checked for proper operation. Safety locked out before preventive maintenance may begin.
devices may only be removed after:
Structural Modification of the Equipment
1. The equipment is shut down. Modifications of equipment are specifically not allowed with
2. The electrical power has been disconnected from the out written authorization from M&R.
equipment.
3. In case of delivery of partial components, the opera- Cleaning of the equipment
tor must install safety devices in accordance with Clean away all ink or other contaminants at the end of
regulations. each day.
Exploratory Safety Measures
The operator's manual must be kept on or near the equip-
ment at all times. All safety and danger notices must be kept
in readable condition at all times.
2 Glen Ellyn, Illinois
Tacana Flash Curing Unit Safety Precautions
CAUTION: The information con- 1. Read the operator's manual before attempting to lift,
tained in this operator's manual has move, operate or perform maintenance on any piece of
been provided to eliminate prob- machinery. Become intimately familiar with all equipment
lems from occurring. Be sure to controls, their locations, their operation and their effect on
read through this operator's manual equipment function. Keep this operator's manual in a clean
fully before operating your press. location immediately adjacent to the equipment for a quick
and handy reference.
CAUTION! There are numerous safety features
utilized in the operation of this 2. Before attempting to start the equipment inspect all areas
equipment. Please be sure you around and adjacent to moving parts for possible obstruc-
know the location of these safety tions: tools, rags, crating remnants etc. Be certain that all
devices and how they operate Safety Guards, covers, access doors etc., are properly
before attempting to operate this installed prior to starting operation.
equipment.
3. Do not attempt to operate this equipment if you are sick,
Safety Features excessively fatigued or under the influence of alcohol or
Safety guards have been provided to protect the opera- prescription drugs. Shut off the equipment immediately if
tor from all moving and heat producing parts. Please do any malfunction occurs or appears imminent. Report any
not remove these Safety Guards any time the equipment unsafe equipment or condition promptly in order that cor-
is in operation. rection can be made as soon as possible.
This operator's manual includes information regarding the 4. When changing setup, performing maintenance work,
proper preventative maintenance procedures. When ever cleaning the equipment etc., it is imperative that the main
personnel are performing preventative maintenance proce- electrical power supply be disconnected to avoid acciden-
dures, be sure that all electrical power is disconnected tal operation and possible resultant injury. This is particular-
from the equipment, and that disconnects are locked in ly important in the event more than one person is involved
the off position. in such duties.
Operator Safety Instructions WARNING! NEVER OPERATE THE
All industrial equipment, including screen printing equip- TACANA FLASH UNIT IF THE FLASH
ment, requires a combination of high electrical, pneumat- UNIT IS PLACED ON ITS' SIDE FOR
ic, hydraulic or mechanical power for operation. In addi- ANY REASON. IN THIS POSITION
tion, automatic screen printing equipment, by its nature, THE QUARTZ HEATING ELEMENT
exposes operators to parts and assemblies which operate FILAMENTS WILL COMPRESS DUE
at high speeds and contain numerous moving parts. As TO GRAVITY AND WILL ARC
WARNING! RESULTING IN PREMATURE FAIL-
with all complex industrial equipment, care should be
exercised to carefully observe proper operating proce- URE OF THE ELEMENT FILAMENT.
dures and safety precautions. ALWAYS OPERATE THE TACANA
FLASH WITH THE QUARTZ HEATING
Although every effort has been made to design and con- ELEMENTS IN THE HORIZONTAL
struct safe, dependable equipment, it is impossible to fore- (NORMAL OPERATING POSITION)
see all circumstances under which this equipment may be POSITION. (See Below)
utilized, or to anticipate all possible combinations of factors
which may cause a hazardous condition or situation.
Compressed Filament
It is therefore imperative that the equipment operator, as
well as all other personnel engaged in any phase of the set-
up, operation or preventative maintenance of this equip-
ment consider safety first an important part of their job.
The following general safety considerations are offered
as an aid to users of M&R to assist them in becoming
safety conscience.
Glen Ellyn, Illinois 3
Specifications Tacana Flash Curing Unit
Model No. Size Voltage Phase Amperage
QE4550/220 18" x 20" 208 3 30 amps
QE4550/220 18" x 20" 240 3 34 amps
QE4550/380 18" x 20" 380 3 18 amps
QE5070/380 18" x 20" 415 3 20 amps
QE5070/220 20" x 28" 208 3 39 amps
QE5070/220 20" x 28" 240 3 45 amps
QE5070/380 20" x 28" 380 3 24 amps
QE5070/380 20" x 28" 415 3 26 amps
The electrical specifications indicated are based on mathematical calculations which
assume ideal conditions exist for electrical supply line values, material used in the instal-
lation of electrical service and site preparation. Although every effort has been made to
i
IMPORTANT!
provide accurate electrical specifications, M&R does not assume any liability for dam-
ages, whether consequential or incidental, that may result from the use of the indicat-
ed electrical specifications. M&R encourages the use of a licensed Electrician for the
installation of electrical service to this equipment. The equipment when installed must
be electrically grounded in accordance with local codes, or in the absence of local
codes, with the National Electrical Code ANSI/NFPA 70- Latest Edition.
M&R reserves the right to alter specifications in the manufacture of its products.
4 Glen Ellyn, Illinois
Tacana Flash Curing Unit Installation Instructions
The Tacana Flash unit is shipped in one carton, ready for Swing the front screen frame holder assembly back down
installation. Carefully uncrate the Tacana Flash unit and into normal position and lock it in place using the clamp
examine it for any signs of damage which may have occurred lock handle.
in transit. M&R is not responsible for any damage which
occurs in transit. Should you discover any damage to the unit
after delivery to you, contact the freight forwarder immediate-
ly to file a damaged goods claim. Additionally, contact M&R's
Customer Service Department at 1-630-858-6101 so that
replacement parts, if required, may be identified and ordered.
The carton contains the following items, Tacana Flash unit,
one carton which contains the quartz heating elements, and
one carton which contains the signal cable and required
assembly hardware. If the Tacana Flash unit is to be installed
on an M&R press which is not pre-wired for integration with
the presses programmable logic controller (PLC) control
system, then an additional carton will be enclosed which con-
tains the remote control box, floor stand with sensor assem-
bly and associated communication cables. QUARTZ HEATING ELEMENT INSTALLATION
INSTALLATION NOTE: The quartz lamp envelope
i
Determine in which print station the unit is to be installed. In (glass tube) must always be clean of
most print applications, this will be the number two print sta- any dirt, oils or other contaminants
tion, however, the Tacana Flash cure unit may be installed in which will lead to reduced curing effi-
any print station. Disengage the front screen frame holder ciency. Always handle heating ele-
assembly and swing it up into the locked position. ments while wearing lint-less gloves.
IMPORTANT! Lint-less gloves will prevent the natural
oils present on your hands from conta-
minating the quartz envelope. Before installation and oper-
ation, lightly wipe the quartz envelope surface with a lint-
less cloth dampened in Isopropyl Alcohol to remove dirt,
oils and contaminants.
SPRING LOADED CONNECTOR TYPE ELEMENTS
Your Tacana Flash unit uses the spring loaded lamp con-
nection type of heating element. The following information
will explain how to correctly install these type of quartz
heating elements.
1. While wearing lint-less gloves, gently grasp the heating ele-
ment at both ends at the electrical connector. Gently push
The Tacana Flash unit is designed to install directly into the the female lamp contact onto the spring loaded male contact.
print station screen frame holder assembly. The front of the
unit is identified by the signal cable plug socket and electri- Reflector mounted Male pin contact.
cal power cord assembly, and is installed in the print station
facing the outside diameter of the press.
Glen Ellyn, Illinois 5
Installation Instructions Tacana Flash Curing Unit
2. You will note that the heating element has a Female In the case of the PLC signal method, you need only install
electrical connection at both ends. This connector is the signal cable from the plug marked "PLC/Sensor
designed to fit over the corresponding Male connector Signal" on the Tacana Flash unit, to the plug socket locat-
located in the heating element mounting socket located on ed on the presses lower electrical enclosure provided for
the reflector assembly. this purpose. Make sure the switch on the control panel is
set for PLC control.
You will note that there are four plug sockets located on the
press. Plug the signal cable into the first plug socket on the
Position one end of the heating element over the spring left. The remaining plugs are provided for installation of
loaded male pin connector on the reflector assembly and future units.
carefully push the Female electrical connector onto the
male pin connector. Compression of the spring loaded male
fixture will require only light (1-2 pounds) pressure to prop-
erly position the heating element.
3. Now, bring the opposite end of the heating element into
contact with the male pin contact on the other side of the
reflector assembly, and allow the spring loaded pressure from
the opposite contact to hold the heating element in position.
4. Install the remaining quartz heating elements as
described above in steps 1 through 3.
To prevent damage to the quartz
i
heating elements, turn flash unit on
only in the horizontal position.
SIGNAL CABLE INSTALLATION (Using
Remote Sensor)
IMPORTANT! When used in conjunction with an M&R
press which does not include the pre-
wired plug sockets located on the press-
SIGNAL CABLE INSTALLATION (PLC CONTROLLED es lower electrical enclosure, the Tacana
MODELS) Flash unit is operated and controlled
The Tacana Flash unit is designed to receive operational through the use of a remote sensor
signals from either the on-board PLC internal to your M&R assembly.
press control system, or from an independent remote sen-
sor located under the index table assembly. The remote sensor is located under the
index table assembly and is connected
via a communication cable to the Tacana
Flash unit using the same plug used for a
programmable logic controller (PLC)
installation, described previously.
6 Glen Ellyn, Illinois
Tacana Flash Curing Unit Installation Instructions
WARNING! The M&R Tacana Flash
The remotely located sensor mounted to a floor stand incorporates a Mercury switch to allow
assembly is utilized to supply the trigger on signal to the operation of the quartz heating ele-
Tacana Flash unit in this type of installation. ments in the horizontal position only.
Excessive vibration or mechanical
The following information explains how to configure this shock to the flash unit will activate the
type system. Mercury switch resulting in shut down
WARNING! of the flash unit. Avoid exposing the
1. Locate the sensor and floor stand assembly, and posi- Tacana Flash to unnecessary vibration
tion the floor stand and sensor underneath the index table or mechanical shock during operation.
pallet at the print station just before the print station where
the Tacana Flash unit is located. The sensor should be
adjusted to read the lower pallet support arm just as it starts IMPORTANT! This equipment uses a
i
to make its index cycle. switch which contains Mercury. Should
replacement of the switch become nec-
2. Connect the communication cable from the sensor floor essary, dispose of the Mercury Switch
stand assembly to the plug on the side of the Tacana as hazardous waste. DO NOT PLACE
Flash unit. IN THE TRASH!
IMPORTANT!
3. Place the toggle switch in the "TIMER CONTROL"
position.
Glen Ellyn, Illinois 7
Installation Instructions Tacana Flash Curing Unit
INSTRUCTIONS FOR THE REPLACEMENT OF QUARTZ 4. Check the replacement lamp to be sure it is properly
HEATER ELEMENTS seated. If either of the lamp is loose when the lamp is
installed into the reflector connections, the lamp may create
NOTE: The quartz lamp envelope must an electrical arc during operation destroying the connector
always be clean of any dirt, oils or other and lamp. You will note that the contact at each end of the
contaminants which will lead to lamp has a small metal female contact in the center of the
reduced lamp efficiency. Always handle connector. This metal contact is designed to mate with the
lamps while wearing lint-less gloves. spring loaded male contact fixed in the connector on the
Before and after installation, lightly reflector assembly.
wipe the lamp surface with a lint-less
OPERATING cloth dampened with Isopropyl Alcohol
TIP to remove any natural oils or contami- Female connector
nants which result from handling the
lamp with bare hands.
1. Disconnect electrical power from the Tacana Flash unit.
2. Remove the old lamp/lamps by grasping the lamp con-
nection at each end of the lamp. Gently move/push the
lamp either to the right or to the left to compress the spring
loaded female fixture in the reflector assembly.
Compression of the spring loaded male fixture will require 5. Using a lint-less cloth dampened with Isopropyl Alcohol,
only light (1-2 pounds) pressure to dis-engage the lamp. lightly wipe the surface of the replacement lamp to remove
any dirt or contamination which may reduce lamp efficiency.
Reflector mounted Male pin contact.
6. Position the female connector on one end of the lamp with
the spring loaded male connector on the reflector assembly,
and lightly push the lamp onto the connector. Now, position
the other end of the lamp so that the female contact aligns
with the male contact in the reflector assembly, and gently
move the lamp onto the contact. The spring loaded contacts
will now hold the lamp in place. Check to be sure the lamp
is secure in the connector. If the lamp is loose, check the
connectors on both the lamp and the reflector to be sure
they are not loose in their mounting or damaged.
WARNING! NEVER OPERATE THE
TACANA FLASH UNIT IF THE FLASH
UNIT IS PLACED ON ITS' SIDE FOR
Slightly lower the lamp 2-3 inches, and disengage the lamp ANY REASON. IN THIS POSITION
from the opposite male fixture to completely remove the THE QUARTZ HEATING ELEMENT
lamp from the reflector assembly. FILAMENTS WILL COMPRESS DUE
TO GRAVITY AND WILL ARC
3. Using a lint-less cloth dampened in Isopropyl Alcohol, WARNING! RESULTING IN PREMATURE FAIL-
gently wipe the reflector surface to remove any dirt or con- URE OF THE ELEMENT FILAMENT.
tamination which may reduce reflector efficiency. ALWAYS OPERATE THE TACANA
FLASH WITH THE QUARTZ HEATING
ELEMENTS IN THE HORIZONTAL
(NORMAL OPERATING POSITION)
POSITION.
8 Glen Ellyn, Illinois
Tacana Flash Curing Unit Controls and Adjustments
CONTROL PANEL WARNING! Be sure that none of the
The Tacana Flash features a user-friendly control panel pro- pallets, or pallets with garments are
viding all operational parameters. positioned under the Tacana Flash
unit for an excessive time while the
unit is on, as the extreme heat can
cause damage to pallets, garments
and/or possible fire.
WARNING!
Lamps On Timer
The setting of this adjustable timer control determines the
on cycle time when using the Tacana Flash in the "manu-
al" cycle setting. The control may be set for a maximum
on cycle time of 10 seconds. The minimum on cycle time
is 1 second.
The digital display window displays the preset value time in
Power On/Off Toggle Switch the lower area and the actual elapsed time in the upper area
Located in the lower left corner of the control panel, is the of the window.
two position on/off toggle switch. To supply electrical power
to the Tacana Flash unit, place the toggle switch in the on Located just under the display window are four set buttons.
position. When the toggle switch is in the off position, the From the left to the right these are divided into thousandths,
Tacana Flash unit will not operate. hundreds, tenths and ones. For example to enter a time of
10 seconds, press the tenths button one time. This will dis-
Manual On/Reset Toggle Switch play the numeral "1" in the tenths segment of the preset
Place the toggle switch in the reset position when the unit is value (lower) display. The preset value display will read
initially turned on. This serves to "reset" the control system, "0010", indicating a 10 second time delay. If a time of 5 sec-
allowing operation of the unit. onds is desired, you would press the ones button five times.
The ones segment will now display "5". The preset value dis-
Pressing the spring-loaded toggle switch down in the play will read "0005", indicating a 5 second time delay.
"Manual On" position and releasing will result in the heating
elements cycling on for the time duration as adjusted on the The elapsed time (time remaining before activation of the
"Lamps On Timer". After holding the toggle switch in Tacana Flash) may be monitored using the upper display on
"Manual On" position, it will automatically move to the cen- the timer.
ter position upon release.
Glen Ellyn, Illinois 9
Controls and Adjustments Tacana Flash Curing Unit
WARNING! The M&R Tacana Flash
Timer Control/Fan Only/PLC Control Toggle Switch incorporates a Mercury switch to allow
This three position toggle switch is used to select the input operation of the quartz heating ele-
signal source for the Tacana Flash cure unit. The ments in the horizontal position only.
cooling/ventilation fans will operate when the toggle switch Excessive vibration or mechanical
is placed in the center position. When the Tacana Flash is shock to the flash unit will activate the
shut down at the end of the production period, place this Mercury switch resulting in shut down
WARNING!
switch in the "Fan Only" position to allow the unit to prop- of the flash unit. Avoid exposing the
erly cool down. Tacana Flash to unnecessary vibration
or mechanical shock during operation.
Place the toggle switch in the "Timer Control" position when
the Tacana Flash is to be operated using the remote sensor
with floor stand configuration. In this position, the Tacana IMPORTANT! This equipment uses a
i
Flash will operate based on signal transmitted from the switch which contains Mercury. Should
remote sensor assembly. The duration of the on cycle, or replacement of the switch become nec-
flash time is adjusted using the lamps on timer as explained essary, dispose of the Mercury Switch
previously. as hazardous waste. DO NOT PLACE
IN THE TRASH!
Place this toggle switch in the "PLC Control" position when IMPORTANT!
the Tacana Flash is to be operated using the presses on-
board PLC for operation. In the "PLC Control" position, the
Tacana Flash will operate based on signal transmitted from
your presses PLC unit. The duration of the on cycle, or flash
time, is adjusted using the operator interface control key-
pad on the presses control panel.
Be aware that the "PLC Control" transmission time will be
delayed as compared to the sensor signal configuration.
This is will be most apparent when using multiple Tacana
Flash units on the same press. The delay in on time is due
to the instant on characteristics of the Tacana Flash quartz
heating elements and the configuration of the internal PLC
timer circuit on your press.
Outside Section
Located in the middle right area of the control panel, this
toggle switch is used to provide power to the outside bank
of quartz heater elements.
Center Section
Located in the middle center area of the control panel, this
toggle switch is used to provide power to the center bank of
quartz heater elements.
Inside Section
Located in the middle left area of the control panel, this tog-
gle switch is used to provide power to the inside bank of
quartz heater elements.
10 Glen Ellyn, Illinois
Tacana Flash Curing Unit Preventative Maintenance Procedures
The benefits of a regularly scheduled preventive mainte- EVERY SIX MONTHS
nance program can never be over-estimated. Equipment ESM1. Clean reflector surface with Isopropyl Alcohol.
which is properly maintained operates more efficiently,
extends service life and reduces operating costs. A proper- ESM2. Clean quartz tubes using Isopropyl Alcohol. Do not
ly managed preventive maintenance program will minimize touch quartz tubes with your bare hands. Wear lint-less
downtime and its attendant costs before they occur, allow- gloves whenever handling quartz tubes as the natural oils
ing you to be your most productive. present on your hands can leave stains on the quartz sur-
face which will burn into the quartz surface, decreasing ele-
Important factors to be considered when planning a pre- ment efficiency.
ventive maintenance program include the proper selection,
handling and application of lubricants, spare replacement ESM3. Apply white lithium grease to the guide rails for the
parts and the general cleaning and appearance of the quartz tube assembly height adjustment mechanism inside
equipment. Equally important is the creation of a preventive the electrical control enclosure.
maintenance history for each piece of equipment in your
shop. Documentation of preventive maintenance proce- ESM4. Clean away any dirt or lint which may have accu-
dures performed on your equipment can prove invaluable mulated in the air jet plenum above the quartz element
for future reference. reflector assembly.
The following information is provided for the preventive
maintenance of your new Tacana Flash. WARNING! NEVER OPERATE THE
TACANA FLASH UNIT IF THE FLASH
DAILY UNIT IS PLACED ON ITS' SIDE FOR
D1. Remove any dirt or spray tac which may have accumu- ANY REASON. IN THIS POSITION
lated on the surface of the Tacana Flash unit. THE QUARTZ HEATING ELEMENT
FILAMENTS WILL COMPRESS DUE
D2. Check and clean as needed the filter elements located TO GRAVITY AND WILL ARC
on the top of the Tacana Flash chassis. WARNING! RESULTING IN PREMATURE FAIL-
URE OF THE ELEMENT FILAMENT.
ALWAYS OPERATE THE TACANA
FLASH WITH THE QUARTZ HEATING
ELEMENTS IN THE HORIZONTAL
(NORMAL OPERATING POSITION)
POSITION. (See illustration below)
Compressed Filament
D2 - Filter Elements
D3. Check the operation of the Quartz Heating elements.
Glen Ellyn, Illinois 11
Troubleshooting Procedures Tacana Flash Curing Unit
The following information is provided as a guide for troubleshooting in the event a problem may occur during the operation
of your Tacana Flash. Should you have any questions regarding the operation or preventive maintenance procedures for this
equipment, we strongly encourage you to contact our equipment service department at 1-630-858-6101 during normal busi-
ness hours, or our 24-hour emergency service hotline at 1-630-462-4715 in the evening, weekends or holidays.
It is further recommended that persons using this troubleshooting guide have a working knowledge of electrical power and
control systems, and in addition are thoroughly familiar with the operation and adjustment of the components and control
devices used on this equipment before attempting to replace or adjust components of this equipment.
IMPORTANT! Experience has shown that many problems can be operator induced. It is important to check that the main
electrical power lines to the equipment are on, and that the manual power "ON/OFF" switch is on.
PROBLEM A: Indexer operates, however quartz flash does not operate.
SOLUTION
Signal toggle switch is not set for proper operation, or signal cable in plugged into the wrong jack. Check position of sig-
nal toggle switch. When the Tacana Flash unit is operating, this toggle switch must be set for either "PLC Control" or
"Timer Control ". If the toggle switch is set in its middle position (fan only), it cannot receive a signal from either the on-
board PLC on the press or the sensor mounted on the floor stand. In this case, the systems internal safety programming
prevents the Tacana Flash unit from operating.
PROBLEM B: The Tacana Flash unit is operating, however you notice that the first two or three garments are not
curing properly.
SOLUTION
1. The pre-heat time must be increased to allow the heating elements sufficient time to come up to operating temperature.
When first starting production, or when ever the quartz flash unit has been inoperative for 10 minutes or more, an increased
pre-heat time interval is required to bring the heating elements up to proper operating temperature. The pre-heat function
is an important part of the overall control and performance of the quartz heating elements. See page 10 of this manual for
more information on the use of the pre-heat function.
2. On systems using multiple Tacana Flash units, one of the communication cables between units may be disconnected. In
multiple units installations, check to be sure that the communication cable between quartz flash units is properly connected.
PROBLEM C: The Tacana Flash unit operates, however you notice that garments exhibit an uneven cure across the
printed image.
SOLUTION
1. The quartz heating element assembly is not parallel to the printing pallets. In order to achieve optimum curing results,
the quartz flash heating elements must be parallel to the printing pallet/garment surface. The ideal dimension is 2-1/4" from
the surface of the heating element to the surface of the printing pallet.
2. The quartz heating element assembly reflector is dirty. Clean the reflector assembly using a lint-less cloth dampened
in Isopropyl Alcohol. Residues from spray tac, or inks as they cure on the garment can produce airborne compounds which
will dull the reflector assembly decreasing cure efficiency. When this happens, some areas of the printed image will exhib-
it incomplete cure of the ink film.
12 Glen Ellyn, Illinois
Tacana Flash Curing Unit Troubleshooting Procedures
PROBLEM D: The Tacana Flash unit operates, however you notice that some garments are showing signs of scorching.
SOLUTION
1. The control box cooling fan filters are clogged restricting air flow through the electrical enclosure and across the heat-
ing element reflector assembly. Clean or replace cooling fan filters as required in Preventive Maintenance Schedule.
Clogged cooling fan filters restrict air circulation in both the electrical enclosure and at the heating element assembly cre-
ating hot spots which can result in scorched garments.
2. The squirrel cage blower fans are clogged reducing air circulation across the quartz heating element assembly. Check
and clean the squirrel cage blower fans as required in the Preventive Maintenance section of this manual. Clogged squir-
rel cage blowers will reduce the volume of circulated air in the system, resulting in hot spots in the heating element reflec-
tor assembly. This will result is scorching of garments.
WARNING! The M&R Tacana Flash
incorporates a Mercury switch to allow
operation of the quartz heating ele-
ments in the horizontal position only.
Excessive vibration or mechanical
shock to the flash unit will activate the
Mercury switch resulting in shut down
WARNING! of the flash unit. Avoid exposing the
Tacana Flash to unnecessary vibration
or mechanical shock during operation.
IMPORTANT! This equipment uses a
i
switch which contains Mercury. Should
replacement of the switch become nec-
essary, dispose of the Mercury Switch
as hazardous waste. DO NOT PLACE
IN THE TRASH!
IMPORTANT!
Glen Ellyn, Illinois 13
Replacement Parts Tacana Flash Curing Unit
3
2
4
5
1
Part Name Part Number
1 2-Position Toggle Switch 1010003
2 2-Position Toggle Switch 1010011
3 Digital Timer 1017219RP
4 3-Position Toggle Switch 1010013
5 2-Position Toggle Switch 1010073
14 Glen Ellyn, Illinois
Tacana Flash Curing Unit Replacement Parts
4
3
2
5
1
6
7
8
Part Name Part Number
1 Contactor Screw Terminal 1011516
2 Contact Block 1011519
3 Relay 220 volt 1011204
4 Terminal Block 1013183
5 Midget Relay - 2 Pole 1011010
6 Circuit Breaker 0.5 Amp 2 Pole 1006458 (4550)
6 Circuit Breaker 1 Amp 2 Pole 1006444 (5070)
7 Circuit Breaker 1 Amp 2 Pole 1006444
8 Circuit Breaker 50 Amp 3 Pole 1006510 ABB
8 Circuit Breaker 50 Amp 3 Pole 1006532 SQ. D
8 Circuit Breaker 60 Amp 3 Pole 1006511 ABB
8 Circuit Breaker 63 Amp 3 Pole 1006530 SQ. D
Note: The above picture is a control box for a 220V model.
Glen Ellyn, Illinois 15
Replacement Parts Tacana Flash Curing Unit
4
3
5
6
2
7
1
8
9
Part Name Part Number
1 Contactor Screw Terminal 1011516
2 Contact Block 1011519
3 Solid State Relay 1011206
4 Terminal Block 1003181
5 Circuit Breaker 0.5 Amp 1 Pole 1006439 (4550)
5 Circuit Breaker 1 Amp 1 Pole 1006440 (5070)
6 Circuit Breaker 1 Amp 1 Pole 1006440
7 Circuit Breaker 30 Amp 3 Pole 1006519
8 Terminal Block 1003183
9 Relay 220/240 volt coil 1011010
Note: The above picture is a control box for a 380V model.
16 Glen Ellyn, Illinois
Tacana Flash Curing Unit Replacement Parts
1
3
2
Part Name Part Number
1 Replacement Filter 7014019
2 Alarm Sensor 1024004B
3 Multi Connector 1020035
Glen Ellyn, Illinois 17
Replacement Parts Tacana Flash Curing Unit
2 3
4
1
Part Name Part Number
1 Spring Socket 1007101A
2 Quartz Tube - 18" 380V 1007251
Quartz Tube - 20" 380V 1007211A
Quartz Tube - 18" 220V 1007210
Quartz Tube - 20" 220V 1007211
3 Reflector Assembly See below
4 Spring Socket 1007101A
Note: Depending on the particular model size, the reflector dimensions will vary. Please call M&R
Parts Department and advise us of your particular model size (listed on rating plate) to assure you
receive the correct size reflector assembly.
18 Glen Ellyn, Illinois
Tacana Flash Curing Unit Replacement Parts
1 2
3
Part Name Part Number
1 Proximity Switch 1010095
2 Sensor Floor Stand 9P10713
3 Communication Cable 8080162
Glen Ellyn, Illinois 19
Replacement Parts Tacana Flash Curing Unit
RECOMMENDED HAND TOOLS
1. One set Standard Size Allen Wrenches
2. One Standard Blade Screw Driver
3. One Standard Phillips Screw Driver
4. One 10" Adjustable Wrench
5. One Set Open End Wrench
6. One Volt/Ohm Meter (multi-tester)
7. One Wire Stripper/Solder-less Terminal Crimping Tool
RECOMMENDED SPARE PARTS
Description Quantity M&R Part No.
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